Weil-McLain C-1013 manual Is the expansion tank on the boiler side properly sized?

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Is the expansion tank on the boiler side properly sized?

-The additional quantity of boiler water contained in the outer tank must be considered when sizing the boiler side expansion tank.

Weil-McLain Water Heater Model

Boiler Side Capacity Gal.

GOLD Plus 30

5

GOLD/Ultra Plus 40

6

GOLD/Ultra Plus 60

8

GOLD/Ultra Plus 80

8

Comm. PLUS 100 Series 2/Series 3

8/14

Comm. PLUS 110

25

Comm. PLUS 119/120

43

-Insufficient allowance for expansion on the boiler side can cause the boiler pressure relief valve to lift.

Is the expansion tank defective, waterlogged or improperly charged? (Non-Warranty)

-Check for failed gaskets or bladders, or a faulty Schraeder valve.

-Use a tire gauge to check the charged pressure of the tank.

Action Item:

-Turn the boiler limit up to a higher setting and let the system run at a higher temperature. This will simulate maximum expansion in the boiler system.

-If the boiler relief valve lifts and/or there is a significant increase in the boiler system pressure, the expansion tank is flooded or undersized.

Is the boiler pressure relief valve functioning properly? (Non-Warranty)

- Dirt and water deposits can accumulate under the valve seat.

Check the boiler automatic fill valve for defects. (Non-Warranty)

- Is the valve filling to the correct pressure?

Check for possible ‘inner tank leak’ *reason code 054

-If possible, isolate the Plus tank from the boiler system for an extended period of time. Observe the boiler system pressure during that time.

*This may be a manufacturing defect. Please initiate a warranty claim with Weil-McLain noting the reason code listed.

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Contents 1013 Good Trouble Shooting Practices RememberYes Is the boiler system properly sized? Non-Warranty Action ItemCheck component parts Check the operating temperature of the boiler Non-Warranty Check location of flow control devices Non-WarrantyCheck for air in the system Non-Warranty Clean the boiler system Non-WarrantyInstall thermostatic mixing valve Recirculation LoopIs the expansion tank on the boiler side properly sized? Check for possible ‘inner tank leak’ *reason codeCheck the operating temperature of the boiler Check the domestic supply pressure entering the water heaterIs the source of water from the tank? Is the source of water from the T&P relief valve?Check all connections boiler connections, air vent… Hot water smells like rotten eggs Non-Warranty Other causes of smelly waterHot water from the faucet appears milky Non-Warranty Discolored water from the hot water faucet Non-Warranty Page Page Page Page Page Page Page Page

C-1013 specifications

The Weil-McLain C-1013 represents a significant advancement in hydronic heating technology, designed for residential and commercial applications. With an array of features that cater to efficient and effective heating, this boiler stands out in the marketplace for its reliability and performance.

One of the main characteristics of the C-1013 is its energy efficiency. Designed to meet stringent efficiency standards, the C-1013 utilizes a variety of innovative technologies to ensure that minimal energy is wasted during operation. This aligns with modern demands for eco-friendly heating solutions, making it a popular choice for those seeking to reduce their carbon footprint.

The boiler is constructed with durable cast iron sections, ensuring long-lasting performance and superior heat retention. Cast iron is known for its excellent thermal conductivity, allowing the C-1013 to provide consistent and uniform heating throughout the space. This robust build contributes to the unit's longevity, as cast iron is less prone to wear and tear compared to other materials.

In terms of heating capacity, the C-1013 is offered in a range of sizes, allowing it to meet a variety of heating demands. Whether for a small home or a larger commercial facility, there is a model that can accommodate specific requirements. Additionally, the boiler is compatible with various heating systems, including radiators and baseboard heaters, offering flexibility in installation.

The C-1013 also features a user-friendly control system, which allows for easy monitoring and adjustments. With digital controls, users can easily manage temperature settings and monitor system performance. Advanced safety features, including high-limit temperature controls and automatic blow-off valves, enhance the boiler's reliability and ensure safe operation.

Furthermore, Weil-McLain emphasizes serviceability in the C-1013 design. The boiler includes access points for easy maintenance and repairs, ensuring that technicians can quickly perform necessary tasks, minimizing downtime and maintaining efficiency.

To summarize, the Weil-McLain C-1013 is a cutting-edge hydronic heating solution, characterized by its energy efficiency, durable cast iron construction, versatile sizing options, and user-friendly controls. With its commitment to reliability and innovation, the C-1013 represents an excellent choice for both residential and commercial heating needs, reflecting Weil-McLain's reputation for quality in the heating industry.