TG Troubleshooting Diagram

MAINTENANCE

The Chromalox STAR-TG tip over cutout with ground fault sensor provides a reliable and cost effective method for sensing ground faults and to shut off the heater in case of tip-over. The pur- pose of the ground fault control is to monitor for ground faults, sense potential heater failure symptoms and to protect equipment.

The current-carrying wires are routed through the current transformer on the control. When ground current reaches the level set by the trip point adjustment, (.03 amps), the relay trips, illumi- nates the tripped LED and provides an output signal which de- energizes the magnetic contactor.

ELECTRIC SHOCK HAZARD. Disconnect all power to heater before installing or servicing kit(s).

Failure to do so could result in personal injury or property damage. Kit(s) must be installed by a qualified person in accordance with the National Electrical Code, NFPA 70.

If heating element(s) fail to operate:

1.Open door of enclosure. DANGER: Hazard of Electric

Shock.

2.If "Tripped" indicator is not on, check for blown fuses or failed electrical components in the heater’s electrical system includ- ing the tip over trip mechanism.then this indicates one or more heating elements are about to fail.

3.Check pendulums on the tip over switch mechanisms to be sure they are not blocked.

4.If the "Tripped" indicator is on, then this indicates one or more heating elements are about to fail. Disconnect power and fol- low the GF Troubleshooting Diagram below.

				START
			Tripped Indicator
				Light is On


	Yes			Is this the
				initial
				installation?
Is the set point of				installation?

		No		Call Chromalox
the GF sensor set		No		Call Chromalox
the GF sensor set				Service Dept.
at a value less than				Service Dept.
at a value less than				1 800-368-2493
.03 amps?				1 800-368-2493
.03 amps?

	Is this the first	No
	time heater is	No
	time heater is
	used for the
	season?
	Yes

This condition indicates at least one element is

about to fail.

Did the problem occur after working properly during part of this heating season?

Yes

Unbuss wiring, check insulation resistance on each element.

1.Turn set point dial clockwise to .03 amps.

2.Flip toggle switch mounted ontop of enclosure back and forth one time, (this resets the GF sensor).

Does the heater

operate?

Yes

Close cover.

Unbuss wiring, check insulation resistance on each element.

1.Each element to have at least 10 Meg terminal to sheath.

2. If element does not have at least 10 Meg.

dry out element by applying half of the rated voltage for one hour.

3.Rebuss elements, re-energize heater, flip toggle switch back and forth, one time

to reset GF sensor.

Does the		No
heater

operate?
	Yes

Close all covers.

Do you want to

reduce future No down time and maintenance

costs?

Yes

1.Replace all elements.

2.Flip toggle switch back and forth, one time to reset GF sensor.

Does the heater	No
operate?

1.Each element to have at least 10 Meg terminal to sheath.

2.If element does not have at least 10 Meg. dry out element by applying half of the rated voltage for one hour.

3.Rebuss elements, re-energize heater, flip toggle switch back and forth, one time to reset GF sensor.

	No	Does the
		heater
		operate?


Call Chromalox			Yes
Service Dept.			Yes
Service Dept.
1 800-368-2493

Yes	Close all covers.

Close all covers.

DS-50600 specifications

The Chromalox DS-50600 is a cutting-edge temperature control system designed for demanding applications across various industries. Known for its robust performance and advanced features, the DS-50600 stands out as an essential tool for maintaining precise thermal regulation in processes such as manufacturing, food processing, and chemical production.

At the heart of the Chromalox DS-50600 is its intuitive control technology. This advanced system boasts a high-resolution display that provides real-time temperature readings and system status, allowing operators to monitor processes continuously. The user-friendly interface enables easy navigation through menus, ensuring that even less experienced personnel can operate the system effectively.

One of the main features of the DS-50600 is its versatility in temperature control. It offers a wide temperature range capability, making it suitable for a multitude of applications. The system can be programmed to meet specific operational requirements, including precise heating and cooling cycles. This flexibility ensures optimal performance in diverse environments, accommodating varying substances and processes.

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Furthermore, the DS-50600 integrates advanced safety features, which are paramount in industrial applications. The system comes equipped with multiple safety alarms and shut-off capabilities, designed to protect both the equipment and personnel. Its smart technology can promptly detect any anomalies, allowing for immediate intervention before critical failures occur.

The energy efficiency of the Chromalox DS-50600 is another noteworthy attribute. Engineered to reduce energy consumption while maintaining optimal performance, this system helps organizations minimize their operational costs and environmental impact. By utilizing innovative heating technologies, the DS-50600 ensures effective energy use without compromising on performance.

In conclusion, the Chromalox DS-50600 is an exemplary thermal control system that blends advanced technology, versatility, and durability. With its user-friendly interface, broad temperature range, and robust safety features, the DS-50600 is tailored for professionals seeking reliable and efficient temperature management solutions in any demanding industrial environment.