Marley Engineered Products M Series manual Optional Accessories, Maintenance

Page 3

OPTIONAL ACCESSORIES

MAINTENANCE

Marley Engineered Product M series radiant heaters can be field modified by adding optional kits. Refer to Figure 3 to select the proper kit.

Portable Cart Kit

The portable cart kit can be used to convert a fixed overhead unit into a portable heating device where a fixed installation is not required. This kit includes wheels, legs, handle, grill(s), baffle (if req'd) and all of the necessary hardware to complete the modification. See instruction sheet 5200-2648-###. for details.

“CAUTION - Use of this kit presents certain hazards including risks for fire or burns. Extreme care must be taken when use of any Marley Engineered Products heater with this kit. See Warnings in front of this manual for additional details. As an added safety precaution, we strongly recom- mend the Tip Over Kit and Grille Kit be used in conjunction with the Portable Cart Kit. It will help reduce the risk of fire if the heater and cart happen to fall over or if something hap- pens to fall against the heater.”

Grill Kit

The grill kit consists of one (1.5, 2, 4.5 and 6 kW) or 2 grill sections (13.5kW) and hardware to protect personnel from coming into contact with hot radiant heating elements.

See instruction sheet 5200-2646-### for details.

Disconnect Kit

The disconnect kit consists of a complete assembly consisting of a disconnect switch (3 Pole), power terminal block and all hardware to complete the installation. This kit can be mounted to both the fixed, overhead heater or the portable heater;

see instruction sheet 5200-2652-### for details.

Hanger Kit

Hanger kit model MHK include 24 feet of chain and four S hooks to mount the unit in a fixed overhead position using the universal mounting brackets included on the heater. This kit allows installation distances from the ceiling of 2 feet to 6 feet.

See installation diagram Fig. 1 on page 2.

Cord Kits (Portable Only)

Cord kits consist of 25 feet of 90°C cable and a right angle cord fitting which can connect directly to the heater terminal box or disconnect switch (if used). See instruction sheet 5200-2647-### for details

Tip Over and Ground Fault Kits

 

WARNING

a

!

 

 

 

 

ELECTRIC SHOCK HAZARD. Disconnect all power before servicing or replacing heating elements.

The heater requires no special maintenance other than occa- sional cleaning to prevent excess accumulation of dust and lint on surfaces. It is important for the reflectors to be kept clean to obtain the maximum radiant output. If used as a movable unit, the cart and cord should be checked periodically to make sure the hardware remains tight and cart and cord are not damaged. Do not continue to use the heater if damaged.

Element Replacement

1.Remove Terminal Box Cover.

2.Disconnect lead wires from heater terminals.

3.Remove safety grills (if installed).

4.Remove retainer screw located on the reflector at the terminal end.

5.Loosen (2), 3/8" nuts from the terminal box bracket located on the back of the heater and slide the entire heating element assembly out of the reflector assembly.

6.Remove wires and jumper straps as required to replace the failed heating element(s).

7.Remove bulkhead fitting nuts and washers.

8.Remove failed element and replace with a new element. Replace only with genuine Chromalox "Arctic End" elements. Use of other elements will cause excess temperatures inside terminal box.

9.Place gasket on the bulkhead fitting and insert terminals and fittings into the element holes in the terminal box.

10.Place washers and nuts on bulkhead fittings and tighten.

11.Replace wiring and jumper straps.

12.Reassemble by following the reverse procedures (steps 5 through 1).

Table 1 – HEATER SELECTION CHART

Model

 

Reflector

Element

Ship

Wire Ga. (Min.)

Watts Volts Phase

Angle

Type

Wt. Avail.

1 Ph

3 Ph

 

 

 

 

 

 

 

 

TOS240 Series Kit attaches to portable heater and de- energizes the heater in the event it is tipped over.

WMGF240 Series Kit mounts to wall that de-energizes heater prior to element failure.

See instruction sheet 5200-2652-###.

Figure 3 – Optional Accessory Selection Guide

Model

Grill

Disconnect

Wall Mount

Portable

Kit

Kit

Ground Fault

Cart Kit**

 

M2081B

 

 

Notify Factory

 

M2021B

WG2

 

WMGF240

NA

M2041B

 

 

WMGF480

 

M2061B

 

 

Notify Factory

 

 

 

 

M4581B

 

 

Notify Factory

 

M4521B

WG45

 

WMGF240

M45

M4541B

 

 

WMGF480

 

M4561B

 

PDS60050

Notify Factory

 

M6083B

 

Notify Factory

 

 

 

 

M6023B

 

 

WMGF240

 

M6071B

WG60

 

Notify Factory

M60

M6043B

 

 

WMGF480

 

M6063B

 

 

Notify Factory

 

M13583B

 

 

Notify Factory

 

M13523B

 

 

WMGF240

 

 

 

 

M13571B

WG135

 

Notify Factory

M135

M13543B

 

 

WMGF480

 

M13563B

 

 

Notify Factory

 

Note: Order model MHK Hanging Kit to mount M Series and N Series infrared heaters. This kit comes complete with chain and hooks.

M2081B

 

208

 

 

M2021B

2000

240

1

 

M2041B

 

480

 

 

M2061B

 

600

 

 

M4581B

 

208

 

 

M4521B

4500

240

1

 

M4541B

 

480

 

 

M4561B

 

600

 

90˚ Symm

M6083B

 

240

1 & 3

M6023B

 

208

1 & 3

 

M6071B

6000

240

1

 

M6043B

 

480

1 & 3

 

M6063B

 

600

1 & 3

 

M13583B

 

208

3

 

M13523B

 

240

3

 

M13571B

13500

277

1

 

M13543B

 

480

1 & 3

 

M13563B

 

600

1 & 3

 

 

 

NS

14

NA

 

18 lbs.

S

14

NA

 

 

NS

14

NA

 

 

NS

14

NA

 

 

NS

12

NA

 

18 lbs.

S

12

NA

 

 

S

14

NA

Metal

 

NS

14

NA

Sheath

NS

10

12

 

 

S

10

12

 

25 lbs.

NS

10

-

 

 

S

12

12

 

 

NS

12

12

 

 

NS

NR

10

 

 

S

NR

10

 

55 lbs.

NS

8

-

 

 

S

12

12

 

 

NS

12

12

3

Image 3
Contents Installation & Maintenance Instructions Installation WiringInstructions for Field Conversion For 3 Phase to 1 Phase Maintenance Optional AccessoriesLimited Warranty Dimensions