Bryant 333BAV instruction manual Ð7Ð, → ÐUnit Wiring Diagram

Page 7

CONNECTION DIAGRAM

Connect VIO wire to pin

 

 

O

Y1

 

 

 

 

 

 

 

 

 

 

A, B, C, or D as

 

 

 

 

 

 

 

 

 

designated on furnace

 

 

 

 

 

 

 

 

rating plate as "PIN".

 

 

 

N

BL

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

VIO

 

 

 

O

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

B

 

C

D

 

 

 

 

14

 

 

 

 

 

 

 

 

1

PL7

RED RED

BLU GRN

BLK

BLK

BLK

WHT

BLK

BLU

YEL

YEL

 

LS

FRS2

NOTE 9

 

RED

LPS

RED

 

RED

 

ORN

 

YEL

LGPS

 

 

 

 

 

 

FRS1

 

 

DSS

 

 

 

 

 

 

(WHEN USED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ORN

 

NOTE 9

(WHEN USED)

 

 

 

HSI

HEAT

 

 

 

ALS2

FSE

 

 

 

SET-UP

SWITCH

RED

 

 

 

 

SWITCH

 

 

 

 

1

2

 

 

 

 

NORM *

 

 

 

ORN

(WHEN USED)

 

WHT

GRY

PL6

HI HT

 

 

 

NOTE 7

 

LO HT

ON OFF

ON OFF

 

 

 

 

1

2

 

 

 

ALS1

YEL

 

 

 

BLK

WHT

BLOWER-

 

 

 

 

 

 

 

 

ORN

 

 

 

 

OFF DELAY SWITCH

 

 

 

 

 

(SEC.)

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90 SEC

*

 

 

 

 

 

 

WHT

 

 

 

135 SEC

 

 

 

 

 

YEL

 

 

 

180 SEC

 

 

 

 

 

 

 

 

 

 

225 SEC

ON OFF

ON OFF

 

 

 

 

 

 

BLK

 

 

 

 

 

 

PL4

6

 

PL2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

 

 

1

 

7

 

 

 

 

 

 

 

 

2

 

8

 

 

 

 

 

 

BRN

 

 

 

 

 

 

 

 

 

 

 

3

 

9

 

 

 

 

 

 

BLK

 

 

 

 

 

 

 

 

 

 

 

PR1

PR2

 

 

 

 

 

 

 

 

 

 

 

GRY

 

HPS

BRN

HI

 

 

 

 

 

P

 

BRN

 

 

 

GV

 

 

 

 

 

 

 

BLU

M

C

 

 

 

 

 

GRN

IDM

 

GRN

 

 

 

 

GRN

 

 

FUSED DISCONNECT

 

 

 

SWITCH

(WHEN REQ'D)

 

 

ILK

JB

 

 

 

NOTE #1

 

 

 

BLK

 

 

 

L1

 

RED

WHT

WHT

L2

WHT

FU2

BLK

BLK

GRN

GRN

 

1 2

3 PL3

 

 

 

 

RED

BLK

WHT

BLK

EQUIPMENT

NOTE 1

TO 115VAC FIELD DISCONNECT SWITCH

 

 

 

 

 

 

GROUND

 

ILK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BHI / LOR

LO-GAS-HEAT

 

SEE BLWM-CTL

 

 

 

 

 

 

 

 

PL5

PL5

 

 

 

 

 

 

 

 

BHT / CLR

HI-GAS-HEAT

17

 

 

 

 

L1

 

 

 

 

 

 

5

 

 

 

 

 

 

 

NOTE

 

IND

 

 

 

PROPANE)

 

BLWR

 

SPARE

 

 

4

 

 

 

 

 

 

 

3 BLWM-PWR

 

 

 

 

 

 

 

 

 

 

 

 

HI-COOL

NOTE 15

 

2

 

 

 

 

 

 

COMMON

 

1

 

 

 

 

 

 

 

 

PL8

 

 

 

HSIR

 

EAC-1 EAC-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PL2

3

 

1

 

&

 

 

 

 

 

 

 

PL6

HSI

 

 

 

 

 

 

 

 

 

2

GAS

 

 

 

 

 

 

 

 

 

 

 

 

 

IHI / LOR

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LO

(NATURAL

 

IDR

 

 

 

 

 

 

4

PL3

2

HI

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

7

 

3

COM

 

 

PR1

115VAC

PR2

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FU1

SEC1

TRAN

SEC2

 

 

 

1

 

 

 

DIAGRAM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N/A

 

 

NOTE 6

 

24VAC

 

 

 

HPSR

5

 

 

 

 

 

 

 

 

6

N/A

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

12

N/A

 

FRS2 (WHEN

 

 

 

 

 

 

 

 

 

 

L2

IDM

 

 

 

BLU

 

RED

GRN

 

 

 

 

AC

 

 

 

 

HI

400

 

 

 

YEL

 

M-HI

 

MID

HI

 

 

 

 

 

 

HP

 

 

 

 

 

 

 

 

 

ORN

M-LO

350

EFFY

M-HI

MED

 

 

 

 

 

 

 

 

HP

 

 

 

 

 

 

 

 

 

 

LO

315

CMFT

HI

LO

 

 

 

* FACTORY

 

BLU

 

BRN

 

GRY

L2

 

YEL

 

 

L1

 

 

 

 

 

SETTINGS

 

ORN

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

NOTE 17 COMMON

2 3 4

 

BLOWER-OFF DELAY

 

 

RED

 

 

GRN

 

BLOWER-OFF DELAY

 

 

 

 

BLU

HI-COOL

 

 

 

 

 

 

HI-GAS

 

LOW-HEAT ONLY

 

 

RED

 

 

1

 

HIGH-HEAT ONLY

 

 

 

 

 

 

 

HEAT

 

 

 

 

 

 

 

 

 

EAC-2

 

OFF

 

 

 

 

 

 

 

 

 

ON

WHT

 

 

 

 

 

 

PL1

 

LO-GAS

GRN

WHT

 

TWIN

 

1

 

 

10

 

HEAT EAC-1

 

 

 

 

 

SPARE SPARE

 

 

TEST

TJ

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

M

 

 

 

12

 

SEC1

 

 

 

 

 

 

3

 

 

 

W2

Com W/W1 Y/Y2 R G

HUM

LED

 

 

 

 

 

 

FU1

 

24V

 

 

S

 

 

 

 

 

SEC2

 

 

 

 

2-STAGE

 

 

 

 

 

BLU

NOTE 15

PL5 PL5 BLK

IND

 

 

WHT

 

N

 

G

R

YEL

 

 

 

 

 

PL8

9

PL9

1

RED

5

4

3

2

1

WHT

BLWM

WHT

BLK

TRAN

 

RED

BLU

16

8

SCHEMATIC

 

 

 

 

 

2

 

USED)

HUM

MGVR-2

 

 

 

FRS1

 

 

 

 

 

 

 

LS

 

 

 

 

 

3

 

 

 

 

 

 

 

 

R

 

 

 

 

9

ALS1

 

TWIN

 

 

 

 

ALS2

 

 

 

 

6

 

 

 

TEST

 

PL4

24

5

 

 

 

TWINNING SLAVE

 

 

 

 

(WHEN USED)

 

 

 

VAC

PL1

 

 

JUMPER

BHI / LOR

 

 

4

 

NOTE 9

DSS

 

TJ

 

W2

 

 

 

 

 

 

 

 

W/W1 MASTER

BHT / CLR

 

 

1

 

 

LPS

 

NOTE

 

Y

 

 

 

16

 

 

Y2

 

5

(WHEN USED)

 

 

BLWR

 

 

2

LGPS

 

 

 

 

G

 

 

 

 

 

 

 

 

NOTE 9

 

Ð7Ð

COOL

COOL

 

AC

 

GAS

CONTINUOUS - FAN

SIZE

CFM

 

HP

HEAT

CFM

PER

 

 

 

TEMP

 

 

TON

 

 

 

RISE

 

YEL

BLU

ORN

RED

GRN

AFS

 

 

NOTE 4

 

DEHUM

FURNACE

CONTROL

 

N

N

O

ED

EL

U

L

R

R

I

 

 

 

 

 

K

O

G

V

R

Y

L

B

 

 

K

 

 

B

 

K

T

N

EL

N

 

H

B

R

 

L

 

L

 

 

 

W

 

R

Y

G

 

B

 

B

 

SW1

 

6

 

 

 

 

4

 

HPS

 

 

 

 

W2

MGVR-1

1

M

P

HI

 

 

 

 

 

Y/Y2

CPU

10

C

GV

 

 

 

 

 

 

G

 

 

NOTE 8

 

 

 

 

 

 

 

 

 

 

LEGEND

AFS

AIRFLOW SELECTOR

 

 

 

 

ALS1

AUXILIARY LIMIT SWITCH, OVERTEMP. MANUAL RESET, SPST (N.C.)

ALS2

AUXILIARY LIMIT SWITCH, OVERTEMP. AUTO RESET, SPST (N.C.)

BHI / LOR

BLOWER MOTOR SPEED CHANGE RELAY, SPDT

 

 

 

BHT / CLR

BLOWER MOTOR SPEED CHANGE RELAY, SPDT

 

 

 

BLWM

BLOWER MOTOR, ICM2+

-CTL = CONTROL

-PWR = POWER

BLWR

BLOWER MOTOR RELAY, SPST (N.O.)

 

 

 

CPU

MICROPROCESSOR AND CIRCUITRY

 

 

 

DSS

DRAFT SAFEGUARD SWITCH (N.C.)

 

 

 

EAC-1

ELECTRONIC AIR CLEANER CONNECTION (115 VAC, 1 AMP MAX.)

EAC-2

ELECTRONIC AIR CLEANER CONNECTION (COMMON)

FRS1

FLAME ROLLOUT SWITCH OVERTEMP. MANUAL RESET, SPST (N.C.)

FRS2

FLAME ROLLOUT SWITCH OVERTEMP. MANUAL RESET, SPST (N.C.)

FSE

FLAME-PROVING SENSOR ELECTRODE

 

 

 

FU1

FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED

FU2

FUSE, FIELD INSTALLED

 

 

 

 

GV

GAS VALVE, REDUNDANT LOW-HEAT OPERATORS, 2-STAGE

HPS

HIGH-HEAT PRESSURE SWITCH, SPST (N.O.)

 

 

 

HPSR

HIGH-HEAT PRESSURE SWITCH RELAY, SPST (N.C.)

HSI

HOT-SURFACE IGNITER (115 VAC)

 

 

 

HSIR

HOT-SURFACE IGNITOR RELAY, SPST (N.O.)

 

 

 

HUM

24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.)

 

 

 

IDM

INDUCED DRAFT MOTOR, 2-SPEED, SHADED-POLE

 

 

 

IDR

INDUCER MOTOR RELAY, SPST (N.O.)

 

 

 

IHI / LOR

INDUCER MOTOR SPEED CHANGE RELAY, SPDT

 

 

 

ILK

BLOWER DOOR INTERLOCK SWITCH, SPST (N.O.)

 

 

 

IND

INDUCTOR (NOTE 16)

 

 

 

 

JB

JUNCTION BOX

 

 

 

 

LED

LIGHT-EMITTING DIODE FOR STATUS CODES

 

 

 

LGPS

LOW GAS-PRESSURE SWITCH, SPST (N.O.)

 

 

 

LPS

LOW-HEAT PRESSURE SWITCH, SPST (N.O.)

 

 

 

LS

LIMIT SWITCH, OVERTEMPERATURE-AUTO RESET, SPST (N.C.)

MGVR

MAIN GAS VALVE RELAY DPST (N.O.)

 

 

 

 

-1 = VALVE

-2 = HUMIDIFIER

 

 

 

N / A

NOT APPLICABLE

 

 

 

 

PL1

12-CIRCUIT CONNECTOR

 

 

 

PL2

9-CIRCUIT CONNECTOR

 

 

 

 

PL3

3-CIRCUIT IDM CONNECTOR

PL4

6-CIRCUIT CONNECTOR

PL5

1-CIRCUIT CONNECTOR (NOTE 16)

PL6

2-CIRCUIT HSI CONNECTOR

PL7

14-CIRCUIT CONNECTOR

PL8

5-CIRCUIT CONNECTOR

PL9

16-CIRCUIT CONNECTOR

SW1

HIGH-HEAT-ONLY SWITCH, SPST (MANUAL)*

SW2

LOW-HAT-ONLY SWITCH, SPST (MANUAL)*

SW3 & 4

BLOWER-OFF DELAY SETTING SWITCHES,

 

 

 

 

 

SPST (MANUAL)*

TJ

TWINNING JUMPER,

 

 

 

 

 

SPDT(MANUAL CHANGE-OVER). (NOTE 17)

TRAN

TRANSFORMER-115VAC/24VAC

TWIN/TEST

1-CIRCUIT TWINNING BUSS CONNECTOR,

 

 

 

 

 

ALSO STATUS CODE RECALL. (NOTE 17)

 

 

 

 

 

JUNCTION

 

 

 

 

 

 

 

 

 

 

TERMINAL

 

 

 

 

 

CONTROL TERMINAL

 

 

 

 

 

 

 

 

 

 

FACTORY POWER WIRING (115VAC)

 

 

 

 

 

FACTORY CONTROL WIRING (24VAC)

 

 

 

 

 

FIELD POWER WIRING (115VAC)

 

 

 

 

 

FIELD CONTROL WIRING (24VAC)

 

 

 

 

 

CONDUCTOR ON CONTROL

 

 

 

 

 

 

 

 

 

 

FIELD WIRING SCREW TERMINAL

 

 

 

 

 

FIELD GROUND

 

 

 

 

 

 

 

 

 

 

EQUIPMENT GROUND

 

 

 

 

 

FIELD SPLICE

 

 

 

 

 

PLUG RECEPTACLE

 

 

 

 

 

 

 

 

 

 

AIRFLOW SELECTOR JUMPER PINS

 

 

 

 

 

 

 

 

 

 

AIRFLOW SELECTOR FACTORY SETTING

NOTES:

1.Use only copper wire between the disconnect switch and the furnace.

2.If any of the original wire, must be replaced, use the same or equivalent type.

3.Inducer (IDM) motor contains internal auto-reset thermal overload switch.

4.Blower motor airflow selections are for nominal conditions. See Installation Instructions for details on optimum airflow selections.

5.Blower motor (BLWM) is locked-rotor overload protected by redundant electronic control circuits. Restart is attempted every 15 seconds for 2 minutes, after which it locks OFF. Reset by turning OFF all control and/or power inputs.

6.Replace only with a 3-AMP fuse.

7.Auxiliary limit switches (ALS1 & 2) used on some horizontal and some downflow models.

8.This wire must be connected to furnace sheet metal for control to prove flame.

9.Factory connected when LGPS not used.

10.Symbols are an electrical representation only.

11.BLOWER-ON DELAY: Gas heating 45 seconds, Cooling/Heat Pump 2 sec.

12.Cooling/Heat Pump BLOWER-OFF DELAY is 90 seconds.

13.IGNITION-LOCKOUT will occur after four consecutive unsuccessful trials-for-ignition. Control will automatically reset after three hours.

14.Control must be grounded at pin 10 of 12-pin connector.

15.Inductor is used on 060 or -20 cooling airflow size furnaces only. PL5 connectors are joined without IND on other furnace sizes.

16.Twinning is not permitted with ICM2+ blower motors. Keep twinning jumper in MASTER position.

17.Terminals (HI-COOL, HI-GAS-HEAT, and LO-GAS-HEAT) are not used for ICM2+ BLWM. Do not remove electrical insulators.

COMPONENT TEST

To initiate the component test sequence with no thermostat inputs and with all inducer Post-Purge and Blower-Off Delay periods completed, short the "TWIN/TEST" terminal to the "COM" terminal for about two seconds. The control will turn ON the inducer motor Low-Speed, inducer motor High-Speed, HSI, blower motor Continuous-Fan Speed, blower motor High-Gas-Heat Speed, and blower motor High-Cool Speed for 7-15 seconds each. Neither the gas valve nor the humidifier will be turned ON.

BLWM-CTL PL9

BK/PWM

10

 

 

 

 

 

 

 

 

 

 

 

 

OUT +

16

 

 

 

OUT -

8

 

 

 

EM/W2

13

 

 

 

 

 

 

 

 

 

R

12

 

 

 

C1

1

 

 

 

 

 

 

 

 

 

C2

3

 

 

 

 

 

 

 

 

 

W/W1

2

 

 

 

 

 

 

 

 

 

ADJ

7

 

 

 

 

 

 

 

 

 

G

15

 

 

 

HEAT

11

 

 

 

 

 

 

 

 

 

Y/Y2

14

 

 

 

O

9

 

 

 

 

 

 

 

 

 

COOL

5

 

 

 

 

 

 

 

 

 

DELAY

4

 

 

 

Y1

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y1

 

 

 

 

 

 

 

 

 

 

 

O

 

 

 

 

DEHUM

 

 

 

 

 

 

 

8

N/A

 

 

 

 

 

 

 

 

7

FSE

COM

 

SW4

SW3 SW2

 

C1

3

 

11 N/A

 

 

 

 

 

 

2

 

 

 

10

12

13

 

 

14

 

 

 

 

 

PL7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

B

C

D

 

HI

 

AC

 

 

 

 

 

 

 

M-HI

400

 

MID

 

HI

 

 

 

 

 

 

HP

 

 

 

 

 

 

 

M-LO

350

EFFY

M-HI

MED

 

 

 

 

LO

 

HP

 

 

 

 

 

 

 

 

315

CMFT

HI

 

LO

 

 

 

3

COOL

COOL

AC

GAS

CONTINUOUS - FAN

 

 

 

SIZE

CFM

HP

HEAT

CFM

 

 

 

 

PER

TEMP

 

 

 

4

 

TON

 

RISE

 

 

 

 

 

 

 

 

 

 

 

NOTE 4

 

AFS

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

322293-101 REV. C

A97587

Fig. 9ÐUnit Wiring Diagram

Image 7
Contents Safety Considerations Electrostatic Discharge ESD PrecautionsÐ1Ð Ð2Ð Electrostatic Discharge ESD Precautions ProcedureCare and Maintenance DimensionsÐ3Ð Cleaning Heat ExchangerÐUPFLOW/HORIZONTAL Filter Size Infor Mation Blower Motor and WheelÐ4Ð ÐPosition of Ignitor to BurnerTroubleshooting Electrical Controls and WiringÐ5Ð Ð6Ð → ÐHeating and Cooling Application Wiring DiagramÐ7Ð → ÐUnit Wiring DiagramSecondary Voltage Fuse is Open Continuous OFFContinuous on Rapid FlashingÐ9Ð StartÐ10Ð Ð11Ð Service Training