Quantum GAS-FIRED BOILERS Operating Instructions, To Turn OFF GAS to Appliance

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4.Open the expansion tank service valve and the tank vent. Fill the tank to the proper level and close the tank vent. Remove the handle from the expansion tank service valve so the homeowner doesn’t accidentally close it.

5.Open all service valves. Any air remaining trapped in the return lines between the service valves and the boiler will be pushed towards the expansion tank when the boiler is placed in operation.

6.Inspect piping system. Repair any leaks immediately.

NOTE: DO NOT use stop leak compounds. Leaks in threaded connections in the aluminumboiler sections must be repaired immediately. Aluminum threads will not seal themselves.

D. PLACING BOILER IN OPERATION

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life

A.This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

B.BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

·Do not try to light any appliance.

·Do not touch any electrical switch; do not use any phone in your building.

·Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

·If you cannot reach your gas supplier, call the fire department.

C.Use only your hand to move the system control switch. Never use tools. If the switch will not move by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

OPERATING INSTRUCTIONS

1.STOP! Read the safety information above on this label.

2.Set thermostat to lowest setting.

3.Turn off all electric power to the appliance.

4.This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand.

5.Remove the front jacket panel..

6.Turn the gas control knob clockwise to “OFF”.

7.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas go on to next step.

8.Turn the gas control knob counter clockwise to “ON”.

9.Replace front jacket panel.

10.Turn on all electrical power to the appliance.

11.Set the thermostat to desired setting.

12.If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1.Set the thermostat to lowest setting.

2.Turn off all electric power to the appliance if service is to be preformed.

3.Remove the front jacket panel.

4.Turn gas control knob clockwise to “OFF”.

5.Replace the front jacket panel.

Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on the boiler when the boiler underwent tests specified in ANSI Z21.13-latest revision.

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Contents Boilers Page Placing the Boiler Near Boiler Piping Electrical WiringControls and Accessories Combustion AIR and Vent PipeService Hints CHECK-OUT Procedures and AdjustmentsMaintenance and Cleaning Repair PartsIntroduction Boiler Ratings and Capacities Boilers for USE AT High Altitude$%/$02/1$785$/*$6+,*+$/7,785$7,1*6 $%/&02/1$785$/*$6+,*+$/7,785$7,1*6 Codes Rules for Safe Installation and OperationBefore Installing the Boiler Boiler Sizing Considerations for Boiler LocationLocating the Boiler Combustion AIR and Vent Pipe RequirementsFoundation Requirements Placing the Boiler Removal of Existing Boiler from Common Vent SystemNear Boiler Piping Supply and Return LinesSingle Zone Boiler Piping Multi Zone Boiler Piping with Zone Valves Multi Zone Boiler Piping with Circulators Single Zone Boiler Piping Pressure Relief Valve Expansion Tank and MAKE-UP WaterDiaphragm Type Expansion Tank Piping Conventional closed type Expansion Tank Piping Condensate Drain Piping Connections and Termination Combustion AIR and Vent PipeChilled Water Piping Page Roof VENT/INTAKE Terminations Sidewall VENT/INTAKE Terminations Combustion AIR and Vent Piping Check GAS Supply InstallationGAS Supply Piping Connecting the GAS Piping Checking the GAS PipingElectrical Wiring Electric Power SupplyInstall Your Thermostat Dead Spots Cold Spots HOT SpotsField Wiring Connections Schematic Wiring Diagram Ladder Wiring Diagram Controls and Accessories Draft Inducer Casting Temperature Safety SwitchDifferential Pressure AIR Proving Switch Circulator PumpS.M.E. Rated Pressure Relief Valve Flame Rollout Safety ShutoffStart UP Optional External Condensate PumpRepeat for all remaining zones Operating Instructions To Turn OFF GAS to AppliancePage Inspect Condensate Drain Test Ignition System Safety Shutoff DeviceInspect Venting and AIR Intake System Inspect System PipingMeasure the Natural GAS Input Rate Test High Limit Control and AdjustTest Other Safety Controls Manifold Pressure Measurement Detail SET Thermostat to Desired Room Temperature Review ALL InstructionsInstallation and CHECK-OUT Certificate Daily During Heating Season Maintenance and CleaningBeginning of Each Heating Season Periodically During Heating Season Annual Examination and Cleaning of Boiler ComponentsMonthly During Heating Season END of Each Heating Season Annual Shutdown ProcedurPage Page Service Hints Detailed Sequence of Operation Detailed Sequence of Operation END of Normal Sequence of Operation Trouble Shooting Initial Service Checks667067$786 Troubleshooting Chart Trouble Shooting Trouble Shooting Trouble Shooting Trouble Shooting Trouble Shooting Differential AIR Pressure Switch Check Repair Parts $&.7$1%$6$660% 70180%5 37,21 48$17,7 Condensate Drain Trap Assembly 2116$75$,175$3$660% 70180%5 37,21 48$17,7Boiler Block and Piping Assembly 5%/2&.$13,3,1*$660% 70180%5 37,21 48$17,7 Mixer and AIR Pressure Switch Assembly $1$,53566856,7&+$660% 70180%5 37,21 48$17,7 Flue Adapter and Exhaust Assembly

GAS-FIRED BOILERS specifications

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