Quantum GAS-FIRED BOILERS Placing the Boiler Near Boiler Piping, Combustion AIR and Vent Pipe

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TABLE OF CONTENTS INTRODUCTION

3

BOILER RATINGS AND CAPACITIES

4

RULES FOR SAFE INSTALLATION AND OPERATION

7

BEFORE INSTALLING THE BOILER

7

A. codes

7

B. boiler sizing

8

C. considerations for boiler location

8

D. locating the boiler

8

E. combustion air and vent pipe requirements

9

F. condensate drain requirements

10

G. foundation requirements

11

H. removing existing boiler from common venting system

11

PLACING THE BOILER

11

NEAR BOILER PIPING

12

A. supply and return lines

12

B. pressure relief valve

16

C. expansion tank and make-up water

16

D. condensate drain piping

19

E. filling condensate trap

19

F. chilled water piping

20

COMBUSTION AIR AND VENT PIPE

21

A. connections and terminations

21

B. installation

22

GAS SUPPLY PIPING

25

A. check gas supply

25

B. connecting the gas piping

25

C. checking the gas piping

26

ELECTRICAL WIRING

27

A. electric power supply

27

B. install your thermostat

28

C. field wiring connections

29

D. schematic wiring diagram

30

E. ladder wiring diagram

31

CONTROLS AND ACCESSORIES

32

A. UT 1013-10 integrated boiler control

32

B. gas control valve

32

C. hot surface igniter

32

D. L4006A high limit aquastat control

32

E. draft inducer temperature safety switch

32

F. casting temperature safety switch

33

G. differential pressure air proving switch

33

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Contents Boilers Page Combustion AIR and Vent Pipe Electrical WiringControls and Accessories Placing the Boiler Near Boiler PipingRepair Parts CHECK-OUT Procedures and AdjustmentsMaintenance and Cleaning Service HintsIntroduction Boilers for USE AT High Altitude Boiler Ratings and Capacities$%/$02/1$785$/*$6+,*+$/7,785$7,1*6 $%/&02/1$785$/*$6+,*+$/7,785$7,1*6 Rules for Safe Installation and Operation Before Installing the BoilerCodes Considerations for Boiler Location Boiler SizingCombustion AIR and Vent Pipe Requirements Locating the BoilerFoundation Requirements Removal of Existing Boiler from Common Vent System Placing the BoilerSupply and Return Lines Near Boiler PipingSingle Zone Boiler Piping Multi Zone Boiler Piping with Zone Valves Multi Zone Boiler Piping with Circulators Expansion Tank and MAKE-UP Water Single Zone Boiler Piping Pressure Relief ValveDiaphragm Type Expansion Tank Piping Conventional closed type Expansion Tank Piping Condensate Drain Piping Combustion AIR and Vent Pipe Chilled Water PipingConnections and Termination Page Roof VENT/INTAKE Terminations Sidewall VENT/INTAKE Terminations Combustion AIR and Vent Piping Installation GAS Supply PipingCheck GAS Supply Checking the GAS Piping Connecting the GAS PipingElectric Power Supply Electrical WiringDead Spots Cold Spots HOT Spots Install Your ThermostatField Wiring Connections Schematic Wiring Diagram Ladder Wiring Diagram Controls and Accessories Circulator Pump Casting Temperature Safety SwitchDifferential Pressure AIR Proving Switch Draft InducerOptional External Condensate Pump Flame Rollout Safety ShutoffStart UP S.M.E. Rated Pressure Relief ValveRepeat for all remaining zones To Turn OFF GAS to Appliance Operating InstructionsPage Inspect System Piping Test Ignition System Safety Shutoff DeviceInspect Venting and AIR Intake System Inspect Condensate DrainTest High Limit Control and Adjust Test Other Safety ControlsMeasure the Natural GAS Input Rate Manifold Pressure Measurement Detail Review ALL Instructions SET Thermostat to Desired Room TemperatureInstallation and CHECK-OUT Certificate Maintenance and Cleaning Beginning of Each Heating SeasonDaily During Heating Season END of Each Heating Season Annual Shutdown Procedur Annual Examination and Cleaning of Boiler ComponentsMonthly During Heating Season Periodically During Heating SeasonPage Page Service Hints Detailed Sequence of Operation Detailed Sequence of Operation END of Normal Sequence of Operation Initial Service Checks Trouble Shooting667067$786 Troubleshooting Chart Trouble Shooting Trouble Shooting Trouble Shooting Trouble Shooting Trouble Shooting Differential AIR Pressure Switch Check Repair Parts $&.7$1%$6$660% 70180%5 37,21 48$17,7 2116$75$,175$3$660% 70180%5 37,21 48$17,7 Condensate Drain Trap AssemblyBoiler Block and Piping Assembly 5%/2&.$13,3,1*$660% 70180%5 37,21 48$17,7 Mixer and AIR Pressure Switch Assembly $1$,53566856,7&+$660% 70180%5 37,21 48$17,7 Flue Adapter and Exhaust Assembly

GAS-FIRED BOILERS specifications

Quantum gas-fired boilers represent a significant advancement in the realm of residential and commercial heating solutions. These innovative systems efficiently utilize natural gas to deliver consistent heating, catering to a wide range of climates and applications. With rising energy costs and increasing environmental concerns, the adoption of gas-fired boilers has gained momentum, making them a popular choice for heating needs.

One of the main features of Quantum gas-fired boilers is their impressive energy efficiency. Modern gas boilers are designed to achieve high efficiencies, often ranging from 90% to 98%. This means that the majority of the energy consumed is converted into useful heat, significantly reducing fuel costs and environmental impact. Their ability to operate at such high efficiencies is largely due to advanced condensing technology, which captures and reuses the heat from exhaust gases, thus maximizing the energy extracted from the fuel.

Moreover, Quantum gas-fired boilers are equipped with advanced control systems that allow for precise temperature regulation. These systems can monitor changes in demand and adjust the operation of the boiler accordingly, ensuring that energy consumption is kept to a minimum without sacrificing comfort. This not only promotes energy savings but also extends the lifespan of the appliance.

In addition to efficiency and control, modular design is another important characteristic of Quantum gas-fired boilers. Many models are available in compact sizes, making them suitable for diverse installation environments, including tight spaces and urban areas. Their versatility allows for installation in various configurations, including wall-mounted and floor-standing units, which can be tailored to fit the specific requirements of a heating system.

Moreover, modern Quantum gas-fired boilers come with features that enhance user experience and maintenance. Many incorporate built-in diagnostic tools that indicate potential issues before they become significant problems, facilitating timely interventions and reducing downtime. Some models even offer connectivity features, enabling remote monitoring and control through smartphone applications.

In summary, Quantum gas-fired boilers deliver exceptional energy efficiency and reliability, employing advanced technologies such as condensing methods and smart controls. Their modular design and user-friendly features make them an appealing choice for anyone seeking a high-performing heating solution. As the demand for sustainable and cost-effective heating solutions continues to rise, Quantum gas-fired boilers are poised to play a crucial role in meeting the world's heating needs.
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