Patterson-Kelley TBIG-03 owner manual Table of Contents

Page 2

Gemini™ Twin-Fuel Gas-Fired Boiler

TABLE OF CONTENTS

1.0 INTRODUCTION

1

2.0 DESCRIPTION

2

2.1

Principle of Operation

2

3.0 SAFETY

2

3.1

General

2

3.2

Training

2

3.3

Safety Features

3

3.4

Safety Labels

3

3.5

Safety Precautions

3

3.5.1

Electrical Hazards

3

3.5.2

Burn, Fire, and Explosion Hazards

3

3.5.3 Crush Hazards

4

3.5.4 Chemical Hazards

4

4.0 INSTALLATION

5

4.1

General

5

4.2

Gas Piping

6

4.2.1 Gas Bleeds and Vents

7

4.3

Pre-Start Check List

7

4.4

Pre-Start Safety Checks and Adjustments 7

4.4.1

Test of Ignition Safety System

8

4.4.2

Test of Low Water Cutoff

9

4.4.3

Test of High-Limit Control

9

4.4.4

Test of Gas Pressure Switch

.....................9

4.4.5 Gas Pressure Adjustment

10

4.4.6

Leak Testing of Valves

10

5.0 OPERATION

13

5.1 General

13

5.1.1

Tests

13

5.1.2

Starting System

13

5.2 Lighting and Shut-Down Procedures ....

13

5.2.1

Lighting Procedures

13

5.2.2 Normal Shut-Down Procedures

14

5.2.3 Emergency Shut-Down

14

5.3 Switchover to Propane Operation

14

7.0

MAINTENANCE

15

7.1

General

15

7.2

Sequence of Operation

16

8.0

PARTS AND TECHNICAL SUPPORT

17

8.1

Wiring Diagrams

17

 

8.1.1

Wiring Diagram (Lo-Hi-Lo)

18

 

8.1.2

Control Logic Diagram (Lo-Hi-Lo)

19

 

8.1.3

Wiring Diagram (On-Off)

20

 

8.1.4

Control Logic Diagram (On-Off)

21

It is essential to read, understand, and follow the recommenda- tions of this manual before installing, operating, or servicing this equipment. Failure to do so could result in serious injury, death, and/or property damage.

The information and instructions herein pertain only to equip- ment supplied by Patterson-Kelley Company. Patterson-Kelley is not responsible for equipment supplied by others, nor for any adverse effects such equipment might have on equipment sup- plied by Patterson-Kelley.

Page 1 Page 3
Image 2
Page 1 Page 3
Contents Installation Table of Contents Introduction Principle of Operation Electrical Hazards Burn, Fire, and Explosion HazardsCrush Hazards Chemical HazardsNatural gas connection manual shutoff Gas Pressure Adjustment Test of Motorized Gas Valves Schematic Diagram of Bleeds and Vents Gas Bleeds and VentsTest of Ignition Safety System Lo-Hi-Lo Control Panel faceplate openedTest of High-Limit Control Test of Gas Pressure SwitchTest of Low Water Cutoff Gas Pressure Adjustment Leak Testing of ValvesInstallation Twin-Fuel Gas Train Starting System Lighting ProceduresTests Normal Shut-Down Procedures Emergency Shut-DownMaintenance Sequence of Operation Parts and Technical Support Wiring Diagram Lo-Hi-Lo Control Logic Diagram Lo-Hi-Lo Wiring Diagram On-Off Control Logic Diagram On-Off

TBIG-03 specifications

The Patterson-Kelley TBIG-03 is a cutting-edge boiler designed for commercial and industrial heating applications. Known for its robust construction and high efficiency, this model is popular among facility managers and engineers who prioritize reliability and performance.

One of the standout features of the TBIG-03 is its ability to operate at high efficiencies exceeding 90%. This efficiency translates into significant fuel savings and reduced greenhouse gas emissions, making it an environmentally friendly choice for businesses looking to minimize their carbon footprint. The boiler utilizes advanced condensing technology, allowing it to capture and recycle heat from flue gases that would otherwise be lost.

The TBIG-03 is equipped with a reliable control system that optimizes performance and enhances user control. The integrated digital display allows operators to monitor various parameters in real-time, ensuring that the system operates within optimal ranges. This not only improves the boiler's efficiency but also extends its lifespan by preventing unnecessary wear and tear.

Durability is another hallmark of the TBIG-03. Constructed with high-quality materials, including a stainless steel heat exchanger, this boiler is built to withstand the rigors of continuous operation. The heat exchanger is designed to facilitate quick heat transfer, further contributing to the unit’s efficiency and reliability.

Ease of maintenance is also a significant consideration in the design of the TBIG-03. With readily accessible components, service technicians can perform routine inspections and repair work with minimal downtime. This is a crucial factor for commercial operations, where system reliability is paramount.

Moreover, the TBIG-03 supports a variety of fuel options, including natural gas and propane, increasing its versatility across different applications. This adaptability allows facilities to choose the most cost-effective and resource-efficient fuel source available.

Overall, the Patterson-Kelley TBIG-03 stands out in the market due to its high efficiency, durability, and ease of use. Whether for heating large commercial spaces or industrial processes, this boiler meets the needs of modern enterprises seeking reliable and sustainable heating solutions. Its advanced features and technologies make it a top choice for efficiency-driven facility management.
Top Page Image Contents