National Products Series B, BW3 Gas-Fired Hot Water Boilers, → Locating the Boiler, Ð4Ð

Page 4

 

 

A

1 14SUPPLY

4

 

 

 

COMBINATION

23 1

RELIEF

 

 

VENT

TEMP

 

LIMIT & RELAY

VALVE

PRESSURE

 

CONTROL

CONNECTOR

 

GAGE

 

1 14RETURN

 

 

 

 

 

 

 

 

 

BLOWER

 

29

 

25 14

 

 

 

 

 

 

 

 

23

PRESSURE

 

 

 

 

 

5 58

 

5 58

SWITCH

 

 

 

BURNER

1

3

 

CIRCULATOR

GAS

INT. PILOT

 

 

4

 

 

7

VALVE

CONTROL

LEFT SIDE

 

FRONT

RIGHT SIDE

 

 

 

 

 

 

A85084

 

 

Gas-Fired Hot Water Boilers

 

 

 

 

 

 

 

 

 

 

 

 

NATURAL AND PROPANE GAS²

DIMENSIONS (IN.)

BOILER MODEL NUMBER*

NO. OF

A.G.A.

Heating

Net

Width

Vent Diameter

I=B=R

SECTIONS

Input

Capacity

 

To Chimney

 

Rating

A

 

 

MBH

MBH

 

 

MBH

(Category I)

 

 

 

 

 

BW3AAN000042ABAA

2

42.5

36

31

11

4

BW3AAN000075ABAA

3

75.0

63

55

14-1/4

4

BW3AAN000112ABAA

4

112.5

94

82

17-1/2

4

BW3AAN000150ABAA

5

150.0

125

109

20-3/4

4

BW3AAN000187ABAA

6

187.5

155

135

24

4

BW3AAN000225ABAA

7

225.0

186

162

27-1/4

4

 

 

 

 

 

 

 

*Sixth position of Model No. indicates natural or propane gas usage: N = Natural Gas P = Propane Gas

²Boilers are equipped for altitudes up to 2000 ft only.

U.S.A OnlyÐFor altitudes above 2000 ft, ratings should be reduced at the rate of 4 percent for each 1000 ft above sea level.

Canada OnlyÐBoilers may be used at high altitude by using a certified field conversion kit, resulting in 10 percent derate.

Heating Capacity is based on Department of Energy (DOE) test procedure.

MBHÐ1000 Btuh (British Thermal Unit Per Hr)

Fig. 1ÐDimensional Drawing and Boiler Ratings and Capacities

Canada OnlyÐFor altitudes in the range of 2000-4500 ft above sea level, boilers may be field equipped for use at high altitude by using a certified field conversion kit. The change in main burner orifice size results in boiler's input rating being reduced by 10 percent. The conversion shall be carried out by a manufacturer's authorized representative in accordance with the requirements of manufacturer, provincial or territorial authorities having jurisdiction, and in accordance with the requirements of the CAN/CGA-B149.1 and CAN/CGA-B149.2 Installation Codes. The certified field conversion kit includes a conversion data plate which must be attached to boiler adjacent to rating plate indicating that boiler has been converted for high-altitude use. The conversion data plate must be filled in with the correct conversion information.

LOCATING THE BOILER

NOTE: This unit MUST be set on a concrete or other non-combustible material base or floor.

1.Select level location as centralized with piping system and as near chimney as possible.

2.Place crated boiler at selected location. Remove crate by pulling crate sides from top and bottom boards. When boiler is to be installed on a combustible floor, a combustible floor base must be used.

This boiler must NOT be installed on carpeting.

3.Boiler is to be level. Metal shims may be used under base legs for final leveling.

4.The floor supporting boiler must be non-combustible. If it is combustible, place the boiler on a factory-approved combustible floor base. We use a 2-in. Cladlite™ pad as a combustible floor base. These are available from your local supplier. Use a minimum 24-in. X 30-in. pad for 2-5 section boilers and a minimum 30-in. X 30-in. pad for 6-7 section boilers. The boiler must be centered on combustible floor base.

5.Additional clearances for service may exceed clearances for fire protection. Always comply with the minimum fire protection clearances shown on the unit. An 18-inch clearance should be maintained on any side where passage is required to access another side for cleaning, servicing, inspecting or replacement of any part that may need attention. An 18-inch clearance is recommended on the control side for servicing.

6.Determine boiler room size. Rooms that are large in comparison with the size of boiler are defined as rooms having a volume equal to or greater than 16 times the volume of the boiler. Where room ceiling height is greater than 8 ft, volume of room shall be figured on the basis of 8 ft ceiling height. Determination of room size should be based on total volume of all gas fired equipment installed in that room. (See Table 1.) Refer to Section 6.3 of NFGC, Central Heating Boilers and Furnaces for further information, including approved methods for reducing clearances in large rooms.

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Contents Installation, Start-Up, and Operating Instructions IndexSafety Considerations Ð2ÐPage → Locating the Boiler Gas-Fired Hot Water BoilersÐ4Ð Procedure 1ÐBOILER Located in Unconfined Space → ÐRoom Large In Comparison With Boiler→FRESH AIR for Combustion Ð5ÐProcedure 2ÐBOILER Located in Confined Space AÐFresh Air Duct Capacities for Vertical Ducts BtuhBÐFresh Air Duct Capacities for Horizontal Ducts Btuh Ð6ÐInstallationðsystem Piping Procedure 1ÐFOR USE with Cooling UnitsProcedure 2ÐLOW Design Water Temperature Systems below 140F Procedure 1ÐCHECKING ChimneyProcedure 2ÐMINIMUM Vent Pipe Clearance Ð8ÐÐBoiler and Power Venter Optional Horizontal Venting with Power VenterPower Venter KIT Ð9ÐGAS Supply Piping Procedure 1ÐCHECKING GAS Supply Procedure 2ÐCONNECTING GAS PipingÐGas Pipe Sizes Ð10ÐProcedure 3ÐCHECKING GAS Piping Electrical WiringProcedure 1ÐELECTRIC Power Supply Procedure 2ÐINSTALLING ThermostatÐUnit Wiring Diagram Ð12ÐProcedure 7ÐDRAIN Valve Equipment and Optional Accessories Procedure 1ÐRELIEF ValveProcedure 8ÐWATER Temperature Control Procedure 9ÐCIRCULATING Pump Procedure 10ÐBLOWER Draft InducerProcedure 11ÐPRESSURE Switch Procedure 12ÐROLLOUT Switch Flame Rollout Safety ShutoffGAS Valve Operating Instructions To Turn On Gas To ApplianceTo Turn Off Gas To Appliance Ð15ÐProcedure 2ÐPILOT Burner Adjustment Procedure 3ÐMAIN BurnersProcedure 4ÐLIMIT Controls Adjustment Procedure 5ÐTHERMOSTAT Heat Anticipator AdjustmentMaintaining Boiler Procedure 1ÐBURNERS Procedure 2ÐRELIEF ValveProcedure 3ÐEXPANSION Tank Procedure 4ÐBOILER Flue PassagesProcedure 8ÐBLOWER Service HintsÐ18Ð If System is not Heating or not Giving Enough Heat→ for USE with Natural GAS only Natural Gas Burners and Manifold PartsÐ19Ð KEY DescriptionPropane Gas Burners and Manifold Parts → for USE with Propane GAS onlyÐ20Ð Ð21Ð KEYBoiler Controls and Piping Ð22ÐService Training Ð23ÐÐ24Ð

BW3, Series B specifications

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