Intelligent Motion Systems MDI42 AC MDRIVE42AC Plus with Planetary Gearbox, PM120 Model

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MDRIVE42AC PLUS WITH PLANETARY GEARBOX

The MDrive42AC Plus is available with a Planetary Gearbox option developed to increase torque at lower speeds, enable better inertia matching and produce finer positional resolutions. These efficient, low maintenance Planetary Gearbox come fully assembled with the MDrive and are offered in a large number of reduction ratios in 1-, 2- and 3-stage configurations. An optional NEMA Output Flange allows mounting the Planetary Gearbox to the load using a standard NEMA bolt circle. Planetary Gearbox may be combined with other MDrive42AC Plus options, however are unavailable with Linear Actuators.

Planetary Gearbox Parameters

 

 

Permitted

Gearbox

Maximum

Output Side with Ball Bearing

 

 

Maximum Load

Weight

 

 

Output Torque

Efficiency

Backlash

 

 

(lb-force/N)

(lb/kg)

 

 

(oz-in/Nm)

 

 

 

 

 

 

Radial

Axial

Gearbox

w/Flange

 

 

 

 

 

PM105

1-STAGE

4956/35.0

0.80

1.0°

135/600 27/120

9.7/4.4

10.0/4.5

2-STAGE

14869/105.0

0.75

1.5°

202/900 40/180 13.2/6.0

13.6/6.2

 

 

3-STAGE

27614/195.0

0.70

2.0°

337/1500 67/300

16.8/7.6

17.3/7.8

PM120

1-STAGE

7080/50.0

0.80

0.55°

135/600 27/120 12.3/5.6

12.7/5.8

2-STAGE

21242/150.0

0.75

0.60°

202/900 40/180 17.6/8.0

18.1/8.2

 

 

3-STAGE

42484/300.0

0.70

0.65°

337/1500 67/300 22.9/10.4 23.5/10.7

Planetary Gearbox for MDrive42Plus

Dimensions in Inches (mm)

PM105 Model

Ratios and Part Numbers

Planetary

Ratio

Part Number

PM105

PM120

Gearbox

(Rounded)

 

 

Model

Model

 

 

 

 

1-Stage

3.71:1 **

G1A1

G2A1

1-Stage

5.18:1

G1A2

1-Stage

6.75:1**

G1A3

G2A3

 

 

 

 

2-Stage

13.73:1**

G1A4

G2A4

2-Stage

15.88:1

G1A5

2-Stage

18.37:1

G1A6

2-Stage

19.20:1

G1A7

2-Stage

22.21:1

G1A8

2-Stage

25.01:1**

G1A9

G2A9

2-Stage

26.85:1

G1B1

2-Stage

28.93:1

G1B2

2-Stage

34.98:1

G1B3

2-Stage

45.56:1**

G1B4

G2B4

 

 

 

 

3-Stage

50.89:1**

G1B5

G2B5

*Gearbox without Flange †Gearbox with Flange

M8 x 0.630 (16.0) Deep*

4x 0.33 (Ø 8.5) Hole

4.20 SQ. (106.7 SQ.)

3.35 ±0.004 SQ.*

(85.0 ±0.1 SQ.)

3.50

(88.9)

PM120 Model

*Gearbox without Flange †Gearbox with Flange

M10 x 0.866 (22.0) Deep*

4x 0.35 (Ø 9.0) Hole†

4.33 SQ. (110.0 SQ.)

3.50 SQ.†

(88.9 SQ.)

3.94 SQ.*

(100.0 SQ.)

2.33 ±0.02*

(59.1 ±0.5)

or

2.04 ±0.02

(51.7 ±0.5)

*2.76Ø 70.0)(Ø or

2.187Ø

55.54)(Ø

0.98Ø 25.0)(Ø

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ctrg. DIN 332-D M10

Key DIN 6885-A-8x7x40mm

 

 

 

 

 

 

 

 

1-Stage

 

 

 

 

 

 

 

 

2-Stage

 

 

 

 

 

 

 

 

3-Stage

 

 

 

 

 

 

 

2.86 ±0.02*

 

 

 

 

 

 

 

 

 

 

(72.7 ±0.5)

 

 

 

 

 

 

 

 

 

 

 

 

or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.26Ø 32.0)(Ø

 

2.53 ±0.02†

 

 

3.15*Ø 80.0)(Ø or 2.187Ø 55.54)(Ø

 

(64.2 ±0.5)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ctrg. DIN 332-D M12

Key DIN 6885-A-10x8x50mm

1-Stage

2-Stage

3-Stage

 

k1 ±0.02 (±0.5)

 

0.20*

or

0.079

 

(5.0)

(2.0)

 

 

 

0.35*

 

 

 

(9.0)

 

 

 

 

Ø 4.13

(Ø 105.0)

MDrive42AC Plus

0.50

 

 

(12.7)

 

 

Gearbox Lengths Inches (mm)

 

k1

GEARBOX*

 

with FLANGE

5.73 (145.5)

 

5.9 (149.9)

7.07 (179.6)

 

7.13 (181.0)

8.41 (213.7)

 

8.35 (212.0)

k1 ±0.02 (±0.5)

0.20*(5.0) or 0.079†(2.0)

(15.0)0.59* or (6.2)0.24†

 

 

 

 

 

 

 

 

 

MDrive42AC Plus

Ø 4.72 (Ø120.0)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.59† (15.0)

Gearbox Lengths Inches (mm)

 

k1

GEARBOX*

 

with FLANGE

6.23 (158.2)

 

6.58 (167.2)

7.57 (192.4)

 

7.93 (201.4)

8.92 (226.6)

 

9.28 (235.6)

3-Stage

58.86:1

G1B6

3-Stage

68.07:1

G1B7

3-Stage

71.16:1

G1B8

3-Stage

78.72:1

G1B9

3-Stage

92.70:1**

G1C1

G2C1

3-Stage

95.18:1

G1C2

3-Stage

99.51:1

G1C3

3-Stage

107.21:1

G1C4

3-Stage

115.08:1

G1C5

3-Stage

123.98:1

G1C6

3-Stage

129.62:1

G1C7

3-Stage

139.14:1

G1C8

3-Stage

149.90:1

G1C9

3-Stage

168.85:1**

G1D1

G2D1

3-Stage

181.25:1

G1D2

3-Stage

195.27:1

G1D3

3-Stage

236.10:1

G1D4

3-Stage

307.55:1**

G1D5

G2D5

**Indicates limited ratios available for PM120 gearbox.

Include optional planetary gearbox by adding –G plus 3 characters to the end of an MDrive part number.

4 MDrive42AC Plus2 Motion Control REV060208

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Contents Description FeaturesWith optional CANopen General Specifications Motor SpecificationsMechanical Specifications SPEED-TORQUEPIN Assignments MDrive42AC Plus2MDRIVE42AC Plus with Planetary Gearbox Planetary Gearbox ParametersPlanetary Gearbox for MDrive42Plus PM105 Model Ratios and Part NumbersOptions ConnectivityPart Numbering