PB Heat DE manual START-UP Procedures, Completing the Installation

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START-UP PROCEDURES

7. START-UP PROCEDURES

A.COMPLETING THE INSTALLATION

1.Confirm that all water, gas and electricity are turned off.

2.Inspect the boiler combustion chamber for foreign objects and remove if present.

3.Check physical condition of burners and pilot. Make certain that there are no unusual bends or perforations in the burners or pilot. Replace components if necessary.

4.Verify that water piping, venting, gas piping and electrical wiring and components are installed properly. Refer back to previous sections of these instructions as well as equipment manufacturer’s instructions as necessary.

5.Fill the boiler and system with water, making certain to vent all air from all points in the system. To check water level in the system, open and close each vent in the system. Water should exit from each vent when it is opened.

6.The pressure reducing valve on the fill line will typically allow the system to be filled and pressurized to 12 psi. (83 kPa). Consult the valve and expansion tank manufacturer for more specific information.

7.Check joints and fittings throughout the system for leaks. If leaks are found, drain the system and repair as required.

8.Connect a manometer to the gas valve inlet pressure tap. See Figure 7.2.

9.Confirm that the gas supply pressure to the boiler is above the minimum and below the maximum values for the gas being used. See the end of Section 5 for these values. If a supply pressure check is required, isolate the boiler and gas valve before performing the pressure check. If the supply pressure is too high or too low, contact the gas supplier.

10.Turn on electricity and gas to boiler.

11.Light the boiler by following the Lighting/Operating Instructions label mounted to the jacket panel. The initial ignition may require several tries as the piping is purged of air.

12.Use the sequence descriptions in Figures 6.2 and 6.3 in Section 6 (Electrical) to follow light-off and shutdown sequences and to assist in diagnosing problems. If the boiler does not function properly, consult Section 8, Troubleshooting.

13.The gas manifold and control assembly are made of gas-tight, completely factory assembled and installed components of the base assembly. See Figure 7.1 and 7.2.

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Contents Series DE Table of Contents Using this Manual Installation SequenceSpecial Attention Boxes Preinstallation Accessibility ClearancesClearance from Combustible Construction AIR for Combustion and VentilationWhere Ifan = Input of the fan assisted appliances in Btu/hr Required Volume other =Air Openings All Air from Outdoors through Vertical Ducts Mechanical Combustion Air SupplyInstallation Survey Planning the LayoutCombustion Air Ducts Boiler SET-UP Water Piping and Controls Boiler Supply and ReturnSafety Relief Valve Parallel Hook-up with Water ChillerPiping for Zoned Systems Zone Piping with Zone ValvesExpansion Tank INDIRECT-FIRED Water HeaterFreeze Protection For new or existing systems that must be freeze- protectedVenting GeneralChimney Venting Direct Exhaust Horizontal VentingEquivalent Vent Length Direct Exhaust, Sidewall Venting with Vertical Off-Set Direct Exhaust Vertical Venting Direct Exhaust Sidewall VentingBoiler Removal from Common Venting System Seal any unused openings in the common venting systemGAS Piping Gas Connection to BoilerNatural Gas Wiring Controls Zoned System WiringElectrical Wiring and Connection Diagram Sequence of OperationIgnition System Operating Sequence Zone Wiring with Zone Valves START-UP Procedures Completing the InstallationValve Tapping and Adjustment Screw Locations For Your Safety Read Before Lighting Adjustment of GAS Pressure Regulator Control DescriptionsChecking Burner Input See .1 in Electrical for locations of these devicesCHECK-OUT Procedure START-UP Procedures Troubleshooting Troubleshooting GuidesMeasuring Suction Pressure Procedure For Measuring Fan Suction Pressure Boiler Troubleshooting Guide Burners Functioning See FigureBoiler Troubleshooting Guide Burners Not Functioning Maintenance Daily with Boiler in USE Weekly with Boiler in USEMonthly with Boiler in USE Annually Before Start of Heating Season Intermittent Pilot and Main Burner FlameBoiler Dimensions & Ratings Series DE Boiler RatingsRepair Parts Repair Parts Series DE GAS BoilerBase/Burners/Manifold Repair Parts Page Page Series DE

DE specifications

PB Heat DE, recognized for its exceptional heating appliances, is a leading manufacturer of high-efficiency boilers and hydronic heating systems. With a commitment to quality and innovation, PB Heat DE has established itself as a trusted name in the home heating industry. The company emphasizes energy efficiency, reliability, and user comfort, ensuring that their products meet the diverse needs of residential and commercial customers alike.

One of the main features of PB Heat DE's products is their robust construction, designed to withstand the demands of daily use while providing consistent and reliable heating. Utilizing advanced materials, such as high-grade steel, these boilers are built to last, reducing the need for frequent repairs or replacements. The durability of PB Heat DE systems translates into significant cost savings over time, making them a smart choice for homeowners looking to invest in their heating solutions.

Incorporating cutting-edge technologies, PB Heat DE offers products equipped with smart controls that allow users to manage their heating systems remotely. This feature provides the ability to adjust temperatures, monitor energy usage, and receive maintenance alerts, all through a smartphone app or web interface. Furthermore, many models are compatible with home automation systems, increasing convenience and efficiency.

Efficiency is a hallmark of PB Heat DE products, with many models boasting high AFUE (Annual Fuel Utilization Efficiency) ratings. This means that they convert a large portion of their fuel into usable heat, reducing energy consumption and lowering utility bills. Additionally, the company's focus on environmentally friendly solutions means that many systems can utilize renewable energy sources, further promoting sustainability.

PB Heat DE also prioritizes user safety, incorporating multiple safety features into their designs. These include automatic shut-off valves, pressure relief valves, and integrated safety sensors that provide homeowners with peace of mind. With these features, PB Heat DE ensures that users can enjoy warmth and comfort without compromising safety.

In summary, PB Heat DE stands out in the heating industry for its dedication to quality, efficiency, and innovation. With durable construction, advanced technologies, high efficiency ratings, and a strong emphasis on user safety, PB Heat DE continues to provide heating solutions that meet the evolving needs of its customers, making it a preferred choice for both residential and commercial applications.
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