PB Heat DE manual CHECK-OUT Procedure

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START-UP PROCEDURES

Table 7.1a: Meter Conversion Natural Gas

Table 7.1b: Meter Conversion Natural Gas

(U.S. Customary Units)

(SI Metric System)

Burner inputs in Btu/hr for various meter timings and heating values. (Tables based on 2 cubic feet of gas through the meter).

Time that

 

Heat Value of Gas

 

meter is

 

(Btu/cubic foot)

 

read (sec)

1000

1025

 

1050

 

 

 

 

 

25

288000

 

295200

 

302400

30

240000

 

246000

 

252000

35

205714

 

210857

 

216000

40

180000

 

184500

 

189000

45

160000

 

164000

 

168000

50

144000

 

147600

 

151200

55

130909

 

134182

 

137455

60

120000

 

123000

 

126000

65

110769

 

113538

 

116308

70

102857

 

105429

 

108000

75

96000

 

98400

 

100800

80

90000

 

92250

 

94500

85

84706

 

86824

 

88941

90

80000

 

82000

 

84000

95

75789

 

77684

 

79579

100

72000

 

73800

 

75600

105

68571

 

70286

 

72000

110

65455

 

67091

 

68727

115

62609

 

64174

 

65739

120

60000

 

61500

 

63000

125

57600

 

59040

 

60480

 

 

 

 

 

 

E.CHECK-OUT PROCEDURE

1.After starting the boiler, be certain all controls are working properly. Check to be sure that the limit will shut off the boiler in the event of excessive water temperature. This can be done by lowering the limit setting until the main burners shut down. When proper limit function is confirmed, return the dial to its previous setting.

2.To check operation of the ignition system safety shut-off features:

a.Turn gas supply off.

b.Set thermostat or controller above room temperature to call for heat. Watch for igniter glow at pilot burner.

Burner inputs in kW for various meter timings and heating values. (Tables based on 0.0566 cubic meters of gas through the meter).

Time that

 

Heat Value of Gas

 

meter is

 

(MJ/cubic meter)

 

read (sec)

37.26

38.19

 

39.12

 

 

 

 

 

25

84.36

 

86.46

 

88.57

30

70.30

 

72.05

 

73.81

35

60.25

 

61.76

 

63.26

40

52.72

 

54.04

 

55.35

45

46.86

 

48.03

 

49.20

50

42.18

 

43.23

 

44.28

55

38.34

 

39.30

 

40.26

60

35.15

 

36.03

 

36.90

65

32.44

 

33.25

 

34.06

70

30.13

 

30.88

 

31.63

75

28.12

 

28.82

 

29.52

80

26.36

 

27.02

 

27.68

85

24.81

 

25.43

 

26.05

90

23.43

 

24.02

 

24.60

95

22.20

 

22.75

 

23.31

100

21.09

 

21.62

 

22.14

105

20.08

 

20.59

 

21.09

110

19.17

 

19.65

 

20.13

115

18.34

 

18.80

 

19.25

120

17.57

 

18.01

 

18.45

125

16.87

 

17.29

 

17.71

 

 

 

 

 

 

c.Igniter will continue to glow for 30 seconds, de- energize for 30 seconds, then re-energize and glow for another 30 seconds. It will then de- energize for 5 minutes before restarting the sequence.

d.Turn gas supply on.

e.Reset the boiler and control by following Operating Instructions.

f.Observe boiler operation through one complete cycle.

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Contents Series DE Table of Contents Installation Sequence Using this ManualSpecial Attention Boxes Preinstallation Accessibility ClearancesClearance from Combustible Construction AIR for Combustion and VentilationWhere Ifan = Input of the fan assisted appliances in Btu/hr Required Volume other =Air Openings All Air from Outdoors through Vertical Ducts Mechanical Combustion Air SupplyPlanning the Layout Installation SurveyCombustion Air Ducts Boiler SET-UP Water Piping and Controls Boiler Supply and ReturnSafety Relief Valve Parallel Hook-up with Water ChillerPiping for Zoned Systems Zone Piping with Zone ValvesExpansion Tank INDIRECT-FIRED Water HeaterFreeze Protection For new or existing systems that must be freeze- protectedVenting GeneralChimney Venting Direct Exhaust Horizontal VentingEquivalent Vent Length Direct Exhaust, Sidewall Venting with Vertical Off-Set Direct Exhaust Vertical Venting Direct Exhaust Sidewall VentingBoiler Removal from Common Venting System Seal any unused openings in the common venting systemGAS Piping Gas Connection to BoilerNatural Gas Zoned System Wiring Wiring ControlsElectrical Wiring and Connection Diagram Sequence of OperationIgnition System Operating Sequence Zone Wiring with Zone Valves START-UP Procedures Completing the InstallationValve Tapping and Adjustment Screw Locations For Your Safety Read Before Lighting Adjustment of GAS Pressure Regulator Control DescriptionsChecking Burner Input See .1 in Electrical for locations of these devicesCHECK-OUT Procedure START-UP Procedures Troubleshooting Guides TroubleshootingMeasuring Suction Pressure Procedure For Measuring Fan Suction Pressure Boiler Troubleshooting Guide Burners Functioning See FigureBoiler Troubleshooting Guide Burners Not Functioning Maintenance Weekly with Boiler in USE Daily with Boiler in USEMonthly with Boiler in USE Annually Before Start of Heating Season Intermittent Pilot and Main Burner FlameBoiler Dimensions & Ratings Series DE Boiler RatingsRepair Parts Repair Parts Series DE GAS BoilerBase/Burners/Manifold Repair Parts Page Page Series DE

DE specifications

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