Wayne-Dalton 452, 451 installation instructions Hinges, Fig E, Fig F, Fig G

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HINGES

NOTE: Top sections do not require hinges.

Use the ENDHINGE CHART to determine the proper endhinges for the proper section. Install only the left hand end hinge, as the right hand end hinge will need to be installed when the sections are stacked. Align the proper left hand end hinges to the proper sections using the center line of the endstile as a guide and the 2 punch marks in the endstile to locate the placement of the end hinge. Secure using (2) 1/4” x 7/8” self drilling screws as shown in FIG E. Sections with double end stiles require 2 end hinges per side on each section, as shown in FIG F.

The end hinge sequence is dependent on track size (2” or 3”).

2” track applications begin with #1 hinges attached to the top corners of the bottom section. 3” track applications begin with #3 hinges attached to the top corners of the bottom section.

To install center hinges on doors without integral ribs, place the center hinge over the center stile(s), using the center line of the stile(s) as a guide, and secure to the section using (2) 1/4” x 7/8” self drilling screws, as shown in FIG G.

To install center hinges on doors with integral ribs, seat the bottom half of the half hinge(s) onto the integral rib above the center stile(s) and over the punch marks of each section, and secure to the rib with (2) 1/4”-20 x 5/8”carriage bolts and (2) 1/4” x 20 flange hex nuts, as shown in FIG G. Repeat for all remaining sections, except top section.

END STILE

 

END STILE PUNCH MARKS

 

CENTER LINE

ATTACHED HINGE

1/4” 7/8” SELF-

 

DRILLING SCREWS

 

 

FIG E

DOUBLE

END STILE

ATTACHED HINGE

1/4” X 7/8” SELF-

DRILLING SCREWS

FIG F

SECTIONS WITHOUT

INTEGRAL RIBS

1/4” X 7/8” SELF-

DRILLING SCREWS

 

CENTER LINE

 

ENDHINGE CHART

 

Section

2 inch track

3 inch track

Bottom

#1 hinge

#3 hinge

Second

#2 hinge

#4 hinge

Third

#3 hinge

#5 hinge

Fourth

#4 hinge

#6 hinge

Fifth

#5 hinge

#7 hinge

Sixth

#6 hinge

#8 hinge

Seventh

#7 hinge

#9 hinge

SECTIONS WITH

INTEGRAL RIBS

INTEGRAL RIB

HALF HINGE

 

CENTER

PUNCH MARKS

 

STILE

 

(2)1/4”- 20 X 5/8”

 

CARRIAGE BOLTS

 

 

HINGE

 

(2) 1/4” X 20

 

FLANGE HEX

 

NUTS

CENTER STILE

 

FIG G

Hinges are stamped with their identification.

5

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Contents Model 451/452 Aluminum FullView Backroom Operating ZoneSideroom Requirements FIG D Counterbalance CABLES/ Bottom BracketsFIG C FIG B FIG E HingesFIG F FIG GFIG H Stacking Sections Bottom SECTION/ Vertical TrackFIG K TOP BRACKETS/ TOP SectionFIG J Counterbalance Vertical Track AdjustmentHorizontal TRACKS/ Adjusting TOP Bracket FIG M-1 FIG M-2 FIG LSteel FIG NFIG P FIG O TWO or More Springs 6 Split Solid ShaftFIG Q Spring Turn ChartWinding Springs Back Hangers Rear SupportsFIG R Final Adjustments Spring AdjustmentsAlternate Steel Spring PAD Applications FIG SSelf Drilling Screws FIG T FIG U Inside Side Lock InstallationVertical Track Align with Slot in Track FIG W Exhaust Port Installation Step Plate InstallationLock Section Bottom Section Outside Trim RingCable Keeper Roller Cable Keeper InstallationFIG Y Chain Hoist Installation Standard Lift Applications TOP Section FIG ZHoles Pusher Spring HEX Head Bolts NutsCAM ARM Maintenance and Finishing InstructionsCable ARM Limited Warranty Model 451, 452 & K-AL
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451, 452 specifications

Wayne-Dalton 451 and 452 are renowned models that stand out in the realm of residential and commercial garage doors, offering a perfect blend of functionality, durability, and aesthetic appeal. Designed to meet the diverse needs of homeowners and businesses, these models incorporate advanced technologies and features that ensure security and ease of use.

The Wayne-Dalton 451 model is particularly distinguished for its exceptional insulation properties. It boasts a 1.5-inch thick door construction, utilizing a polystyrene core that provides superior thermal efficiency. This insulation not only helps in maintaining a stable internal temperature but also enhances energy savings, making it a sought-after choice for regions with extreme weather conditions. The exterior of the door is crafted from high-quality steel that is both rust-resistant and durable, ensuring that it withstands the test of time.

Aesthetically, the 451 model offers a variety of design options, with numerous colors and finishes available. Homeowners can choose between different panel styles and decorative windows, allowing for a high degree of customization to fit any architectural look.

On the other hand, the Wayne-Dalton 452 model elevates the standards further with its unique construction features, providing sound insulation and enhanced durability. The 452 model utilizes a polyurethane core, which not only offers superior insulation but also provides a lightweight design that makes it easy to operate. This model is particularly beneficial for areas that require quieter garage doors, ensuring that daily operations are smooth and unobtrusive.

Both models come equipped with Wayne-Dalton’s signature TorqueMaster® system, which utilizes a unique spring design that is fully enclosed within the door. This innovative feature minimizes the risk of injury from exposed springs and enhances the overall safety of the doors. Additionally, the doors can be paired with various opening systems, including automatic openers, ensuring convenience for users.

In summary, Wayne-Dalton 451 and 452 models are exceptional choices in the garage door market, combining insulation efficiency, safety, and aesthetic flexibility. With advanced technologies and customizable options, these doors are designed to cater to the demanding needs of both residential and commercial environments, making them a reliable investment for years to come.
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