Wayne-Dalton 9600, 9400, 9100 quick start End Brackets, Cable Adjustments, Winding Springs

21	End Brackets
	Tools: Power drill, 7/16” Socket driver, 1/2” Wrench, Step ladder
Important: warning tags must be securely attached to both end brackets.		Vice clamps	above third
End brackets are right and left hand. You can identify the right hand end bracket by the discon-		roller on both sides of door
nect cable guide hole in the top of the bracket.

Beginning with the right hand side, slide the end bracket onto the winding shaft so that the splines in the ratchet wheel fit onto the winding shaft grooves.

Attach the end bracket to the flag angle using (1) 5/16”-18 x 3/4” carriage bolt, (1) 5/16” washer and (1) 5/16”-18 hex nut; then secure it to the jamb using (1) 5/16” x 1-5/8” lag screw.

Repeat for left hand end bracket

Note: If ratchet wheel falls out of end bracket, refer to illustration for proper insertion orienta- tion.

Note: On single spring applications, no ratchet wheel is required on the left hand side. Bottom section

	Grooves
	Winding			Vice clamps attached to inner
	shaft			and outer rail of vertical track
	Splines			Cable Adjustments
		Disconnect cable	24
				Tools: Locking pliers, Flat tip screwdriver, Step ladder, Tape measure,
		guide hole
				Pliers/ Wire cutters
		Warning tag	Starting on the right side, adjust the cable drum assembly by rotating the drum until the set
			screw faces directly away from the header. TorqueMaster® spring tube cam peak should be
			pointing straight up.
			Loosen the set screw no more than 1/2 turn. Ensure counterbalance cable is aligned and seated
	Right end bracket		in the first and second grooves of the cable drum and pull on the end of the cable to remove all
			cable slack.
			Snug the set screw, and then tighten an additional 1-1/2 turns. Measure approximately 6” of
			cable and cut off excess cable. Insert end of cable in hole of cable drum. Repeat for left hand
		5/16” Hex nut	cable drum assembly.
			Important: Ensure the cable is aligned and seated in the first and second
			grooves of the cable drum prior to winding springs.
			Note: Illustration shows the right hand TorqueMaster® Plus cable drum assembly, left hand
			cable drum assembly is symmetrically opposite.
			25	Winding Springs
				Tools: Ratchet wrench, 5/8” Socket, 3” Socket extension, Pliers/ Wire
Ratchet wheel				cutters, Flat tip screwdriver, Step ladder
(teeth pointing	5/16” x 1-5/8”
upwards)		5/16”	WARNING
	Lag screw
	5/16” -18 x 3/4”	Washer	It is recommended that leather gloves be worn while winding the
	Carriage bolt		TorqueMaster® Plus springs. Failure to wear gloves may cause
Black tooth		Flag angle	injury to hands.
			Double check to ensure the counterbalance cable is aligned in the first and second grooves of
22	Securing Center Bearing Bracket Assembly		the cable drum (see step, Cable Adjustments). There are two methods for counting the spring
			turns as you wind. One method is to identify the black tooth on the ratchet wheel inside of the
	Tools: Power drill, 3/16” Drill bit, 7/16” Socket driver, Step ladder, Level
			end bracket. When the wheel makes one revolution and the tooth returns to its starting point,
			one turn has been made. The other method is to make a mark on the winding shaft (or socket)
			and end bracket, and count your turns in this manner.

Important: TorqueMaster® spring tube must be level before securing center			Starting on the right hand side, turn the pawl knob on the end bracket to the upper position.
bearing bracket assembly to header.
			Using a ratchet wrench with a 5/8” (16mm) socket (NOTE: A 3” (76mm) extension is also
To locate the center bearing bracket assembly, mark the header halfway between the flag angles			recommended for added clearance from the horizontal angle), wind the spring by rotating the
and level the TorqueMaster® spring tube. Drill 3/16” pilot holes into header for the lag screws.			winding shaft counter clockwise, while watching either the black tooth on the ratchet wheel or
Fasten the center bearing bracket assembly to the header using (2) 5/16” x 1-5/8” lag screws.			the mark on the winding shaft.
	Securing Door for Spring Winding		Important: pawl knob must be in upper position to add/ remove required number
23			of spring turns.
	Tools: Vice Clamps		After 2-3 turns, remove the ratchet wrench and adjust the cable on the left side. Ensure
			counterbalance cables are in the first and second grooves of the cable drums in step, Cable
Place vice clamps onto both vertical tracks just above the third roller. This is to prevent the			Adjustments.
			Note: Single spring applications require no spring winding on the left hand side, but cable
garage door from rising while winding counterbalance springs.
			tension needs to be adjusted.
WARNING
			Important: Counterbalance cable tension must be equal on both sides prior to
			fully winding springs.
Failure to place vice clamps onto vertical track can allow door
			See the spring turn chart for the required number of turns:
to raise and cause severe or fatal injury.			For single spring applications:
			Return to the right hand end bracket and continue winding the spring to the required number of
			turns for your door. Place pawl knob in lower position.
			For double spring applications:
			Either use the black tooth on the ratchet wheel for winding reference or place a mark on the
			winding shaft and end bracket. Place the ratchet wrench with 5/8” socket onto the left hand
			winding shaft end. To wind the spring, rotate the winding shaft clockwise, while watching the
			5
		Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,
		refer to your local yellow pages business listings or go to the Find a Dealer section online at www.wayne-dalton.com