Wayne-Dalton 8300/8500 Top Fixtures, Top Section, Drawbar Operator Bracket

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securing with 1/4” - 20 x 5/8” self-tapping screws. There should be no gap between the hinge leafs and the sections.

NOTE: Install lock at this time (sold separately). See optional installation step, Side Lock.

 

 

Lock section

 

 

 

Vertical

 

 

 

 

tracks

 

 

 

Left

 

Bottom

 

Right

 

section

 

end hinge

 

 

end hinge

 

 

 

 

1/4”-20 x 11/16” Self drilling screw locations

 

 

 

Upper

 

 

 

 

hinge

 

 

 

 

leafs

 

 

Single end

Double end

Intermediate hinge(s)

Double end

Single end

hinges

hinges

 

hinges

hinges

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Top Fixtures

 

 

Tools Required: Power drill, 7/16” Socket driver, Saw horses

 

 

 

 

 

NOTE: Depending on your door, you may have Top Fixture Bases and Top Fixture Slides or you may have Top Fixture Assemblies. Refer to Illustrations / Package Contents / Parts Breakdown, to determine which Top Fixtures you have.

Starting on the left hand side, align the top fixture base 3” down from the top section or below strut and even with the edge of the top section. The slotted half of the top fixture base should be facing upwards. Fasten to section through end cap using (4) 1/4” - 20 x 11/16” self drilling screws. Insert short stem track roller into top fixture slide. Repeat for other side.

 

(4) 1/4”-20 x 11/16”

 

section

 

Self drilling screws

 

 

 

op

 

 

T

 

 

 

 

5/16”-18 x 3/4”

 

Top fixture

 

Carriage bolt

 

base

 

 

 

 

Top fixture

 

 

 

slide

 

5/16”-18

 

 

 

Hex nut

End

 

Short stem

 

track roller

cap

 

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Top Section

 

 

Tools Required: Hammer, Step ladder, Tape measure

 

 

 

Place the top section in the opening. Temporarily secure the top section by driving a nail in the header near the center of the door and bending it over the top section. Now, flip up the hinge leaves, hold tight against section, and fasten center hinges first and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical. Position flag angle or wall angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door; tighten the bottom lag screw. Flag angles or wall angles must be parallel to the door sections. Repeat for other side.

Important: the dimension between the flag angles or wall angles must be door width plus 3-3/8” (86mm) to 3-1/2” (89 mm) for smooth, safe door opera- tion.

For Quick Install Track: Complete the vertical track installation by securing the jamb bracket(s) and tightening the other lag screws. Repeat for other side.

For Fully Adjustable track or Riveted Track: Complete the vertical track instal- lation by securing the jamb bracket(s) and tightening the other lag screws. Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track; tighten all the track bolts and nuts. Repeat for other side.

For Angle Mount Track: Complete the vertical track installation by securing the jamb bracket(s) and or tightening the other lag screws. Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the vertical track, as shown. Repeat for other side.

Door width

+ 3-3/8” to 3-1/2”

Top of flag angle or

Top of wallangle assembly

NOTE: If needed, ensure the top fixture slides are able to slide back and forth along the top fixture bases. If needed, loosen the (2) 1/4” - 20 flange hex nuts. The top fixture slide will be tightened and adjusted later, in step, Adjusting Top Fixtures.

Top section

 

Top section

3”

 

 

 

(2) 1/4”-20 Flange

Strut

 

Top

Top fixture

hex nuts

 

section

slide

 

 

Top fixture

 

 

base

(4) 1/4”-20 x 11/16”

 

 

Self drilling screws

 

 

End

 

1-11/16” to 1-3/4”

Flag angle

Top section

Nail

Top section

Flag angle or wallangle assembly

Vertical track against track rollers

 

 

 

cap

 

 

End

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Short

stem

 

 

 

 

cap

(4)

1/4”-20 x 11/16”

track

roller

 

 

 

 

 

Self drilling screws

Starting on the left hand side, align the top fixture base on top of the corner of the top section and even with the edge of the section. Fasten to section through end cap using (4) 1/4” - 20 x 11/16” self drilling screws. Loosely secure the top fixture slide to the top fixture base using

(1)5/16” - 18 x 3/4” carriage bolt and (1) 5/16” - 18 hex nut. The top fixture assembly will be tightened and adjusted later, in step, Adjusting Top Fixtures. Insert short stem track roller into top fixture slide. Repeat for other side.

Drawbar Operator Bracket

15

ladder

Tools Required: Power drill, 7/16” Socket driver, Level, Tape measure, Step

IMPORTANT: When connecting a trolley type garage door opener to this door, a Wayne-Dalton operator/ trolley bracket must be securely attached to

the top section of the door if one has been provided, along with any struts provided with the door (if a Wayne-Dalton operator/ trolley bracket was not provided with your door, than use the one provided by your operator manu- facturer). The installation of the operator must be according to manufac- turer’s instructions and force settings must be adjusted properly.

NOTE: For retro fit applications, the drawbar operator bracket must be aligned with an exist- ing operator.

NOTE: Refer to illustrations to determine which top fixtures were supplied with your door. Follow the corresponding step below:

Place the bottom half inside the top half and flush against the inside surface of the top section. Adjust both the top and bottom halves out as far apart as possible on the section surface. Secure the drawbar operator bracket bottom half and the top half together using (4) 5/16” - 18 x 1/2” carriage bolts and (4) 5/16” - 18 flange hex nuts.

NOTE: Install the 5/16” - 18 x 1/2” carriage bolts and the 5/16” - 18 flange hex nuts as far apart as possible, prior to securing both top and bottom halves together.

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Contents Important Notices B l e O f C o n t e n t sPart Number Li g h t Co m m e rci alImportant Safety Instructions Bushing as required Spacers Inside OutsideKeys Center coupler 20 x 11/16 Self Tamper resistant SelfBottom weather seal Bottom sectionType Of Sections Intermediates SectionHeadroom Requirements L1. Left Hand and Right Hand Bottom Corner Brackets J8. Keys As RequiredPage Graduated Hinge / Strut Attachment Bottom Corner Brackets17’0 20’0 14’0 16’0 18’0 Quantity2S, TS 17’0 20’0 16’0 18’0 Tions 10’0 20’0 14’0 16’0 18’0 3S, ES Solid DowsLift Handle Step PlateVertical Tracks Bottom SectionTop Section Top FixturesDrawbar Operator Bracket Horizontal Tracks Center Bracket End Bearing BracketsIf you don’t have a Coupler Assembly Torsion Spring AssemblyIf you have a Coupler Assembly Counterbalance Lift Cables Torsion Spring AttachmentClamps Rear Back HangsTags Horizontal tracks Perforated Angle Gauge Weight Limitations Door WeightVice clamp 2nd Track roller Sound framing Members 16 Bolts and nuts Perforated angleTo 7/8 Bolts and nutsInside Lock Trolley Arm HookupPull Down Rope Important Do not use a pressure washer on your garage door Using an electric operatorSurface preparation for painting PaintingPage Limited Warranty Models 8300 Warranty
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