Wayne-Dalton 8300/8500 installation instructions Important Safety Instructions

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Pre-Installation

Important Safety Instructions

Definition of key words used in this manual:

WarningARNING

Indicates a potentially hazardous situation which; if not avoided, could result in severe or fatal injury.

Caution: Property damage or injury can result from failure to follow instructions.

Important: Required step for safe and proper door operation.

Note: Information assuring proper installation of the door.

READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUES- TION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.

1.READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2.Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3.It is always recommended to wear eye protection when using tools, otherwise eye injury could result.

4.Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury.

5.Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.

6.Operate door only when it is properly adjusted and free from obstructions.

7.If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/ or repairs made by a trained door system technician using proper tools and instructions.

8.DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9.DO NOT place fingers or hands into open section joints when closing a door. Use lift handles/ gripping points when operating door manually.

10.DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result should the child become entrapped between the door and the floor.

11.Due to constant extreme spring tension, do not attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, fasteners, counterbalance lift cables or supports. To avoid possible severe or fatal injury, have any such work performed by a trained door systems technician using proper tools and instructions.

12.On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13.Top section of door may need to be reinforced when attaching an electric opener. Check door and/ or opener manufacturer’s instructions.

14.Visually inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.

15.Test electric opener’s safety features monthly, following opener manufacturer’s instruc- tions.

16.NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

17.This door may not meet the building code wind load requirements in your area. For your safety, you will need to check with your local building official for wind load code requirements and building permit information.

After installation is complete, fasten this manual near the garage door.

Important: Stainless steel or pt2000 coated lag screws must be used when installing center bearing brackets, end brackets, jamb brackets, drawbar operator mounting/ support brackets and disconnect brackets on treated lumber (preservative-treated). Stainless steel or pt2000 lag screws are not necessary when installing products on un-treated lumber.

Note: It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior to fastening.

Important: When installing 5/16” lag screws using an electric drill/ driver, the drill/ drivers clutch must be set to deliver no more than 200 in-lbs of torque. Fastener failure could occur at higher settings.

WarningARNING

Prior to winding or making adjustments to the springs, en- sure you’re winding in the proper direction as stated in the Installation Instructions. Otherwise, the spring fittings may release from spring if not wound in the proper direction and could result in severe or fatal injury.

Important: Right and left hand is always determined from inside the building looking out

Tools Required

• Power drill

• Phillips head

• Hammer

• Drill bits: 1/8”,

screwdriver

• Tape measure

 

3/16”, 9/32”, 7/16”,

• Locking Pliers

• Step Ladder

1/2”

• (2) Vice clamps

• Level

• Ratchet wrench

• Wrenches: 3/8”,

• Pencil

 

• Socket driver: 7/16”

7/16”, 1/2”, 9/16”,

• Leather gloves

• Sockets: 7/16”,

5/8”

 

• Safety glasses

1/2”, 9/16”, 5/8”

• 1/4” Torx bit

Approved winding rods

Package Contents

Note: Depending on the door model, some parts listed will not be supplied if not required. Rear Back Hangs may not be included with your door.

Door sections (as required)

Torsion shaft / Torsion keyed shaft (as required)

Torsion keyed shafts (as required)

Q.I. flag angles RH/LH (as required)

F.A. flag angles RH/LH (as required)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vertical tracks RH/LH (as required)

Angle mount vertical track assemblies RH/LH (as required)

Riveted vertical track assemblies RH/LH (as required)

Horizontal tracks RH/LH (as required)

(2) Horizontal angles (as required)

Q.I. jamb brackets

F.A. jamb brackets

Weather seals & nails

Drawbar operator

(as required)

(as required)

(If included)

bracket (if included)

Pull down rope

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2) Spacers

 

Track rollers

2” Strut (U-shaped)

3” Strut (U-shaped)

 

(if included)

(as required)

 

(as required)

 

(if included)

 

 

 

(if included)

Top fixture assemblies

Top fixture base

Top fixturue slide

Graduated hinges

(as required)

(as required)

(as required)

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Contents Part Number B l e O f C o n t e n t sImportant Notices Li g h t Co m m e rci alImportant Safety Instructions Keys Center coupler 20 x 11/16 Self Spacers Inside OutsideBushing as required Tamper resistant SelfType Of Sections Bottom sectionBottom weather seal Intermediates SectionHeadroom Requirements J8. Keys As Required L1. Left Hand and Right Hand Bottom Corner BracketsPage Bottom Corner Brackets Graduated Hinge / Strut Attachment2S, TS Quantity17’0 20’0 14’0 16’0 18’0 17’0 20’0 16’0 18’0Solid 3S, ESTions 10’0 20’0 14’0 16’0 18’0 DowsStep Plate Lift HandleBottom Section Vertical TracksDrawbar Operator Bracket Top FixturesTop Section Horizontal Tracks End Bearing Brackets Center BracketIf you have a Coupler Assembly Torsion Spring AssemblyIf you don’t have a Coupler Assembly Torsion Spring Attachment Counterbalance Lift CablesTags Rear Back HangsClamps Vice clamp 2nd Track roller Sound framing Members Perforated Angle Gauge Weight Limitations Door WeightHorizontal tracks 16 Bolts and nuts Perforated angleBolts and nuts To 7/8Pull Down Rope Trolley Arm HookupInside Lock Surface preparation for painting Using an electric operatorImportant Do not use a pressure washer on your garage door PaintingPage Warranty Limited Warranty Models 8300
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