Wayne-Dalton Manual Owners and Instructions Installation, 40,42,43,45,47 Models

Required Tools

(1) Pliers
(1) Screw Driver	Gloves
(Phillips Blade)		(1) Step Ladder
(1) 7/16” Wrench
(1) 1/2” Wrench	Safety Glasses (1) Tape Measure
(1) Screw Driver
(Standard Blade)
(1) Hammer
(1) Level (2’ Minimum Length)		(1) Ratchet with 7/16”,
		1/2”, 9/16” sockets
	(50) 1-1/2”
	Common Nail
(1) Electric Drill
with Clutch	(1) 7/16” Hex
	Head Driver
7/16” Drill Bit (Step Plate)
9/32” Drill Bit	(2 or 3) Saw Horses or other supports for
1/8” Drill Bit
(2) Locking Pliers	placing sections on while assembling

a

1/4”-20 Flanged Hex Nut

3/8”-16 x 3/4” Truss Head Bolt

g 1/4”-20 x 1-7/8” Carriage Bolt

i

1/4” x 1” Tamper-Resistant Lag

m

1/4”-20 x 2-1/2” Carriage Bolt

p

1/4”-20 Hex Nut

#100279

d #154531

Screw

#107687

#107703

#102843

#141887

e

n 3/8” x 1-1/2” Hex Head Bolt

b

3/8”-16 Hex Nut

5/16” x 1-5/8” Hex Head Lag Screw

#107645

r

5/16”-18 Hex Nut

#100313

#100292

j

1/4” x 1” Lag screw

#100256

#296575

h

Stud Plate

#266102

c

1/4”-20 x 5/8”

k

Track Bolt

f

5/16” x 1-5/8” Tamper-Resistant Lag Screw

q

5/16” x 2” Tamper-Resistant Lag Screw

Carriage Bolt

#141888

#262617

#200527

#107801

IMPORTANT

SAFETY NOTICES

Wayne-Dalton Corp.

P.O. Box 67

Mt. Hope, Ohio 44660

Read these instructions carefully before attempting installation. If in question about any of the proce- dures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

1.Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

2.It is always recommended to wear eye protection when using tools, otherwise serious eye injury could result.

3.Avoid installing your new door on windy days. Door could fall during the installation and cause damage and personal injury.

4.If the door is to be electrically operated at any time, all pull ropes MUST be removed to prevent injury or death to children who may become entangled in the rope. The locking mechanism MUST also be disen- gaged.

5.Operate door ONLY when properly adjusted and free of obstructions.

6.Should the door become hard to operate or completely inoperative, a qualified door agency should correct the problem to prevent damage to the door or serious personal injury.

7.DO NOT PERMIT children to play with the garage door or the electrical controls. Fatal injury could result, should the child become entrapped between the door and the floor.

8.To prevent serious injury or death, avoid standing in the open doorway or walking through the doorway while the door is moving.

9.Door is constantly under EXTREME SPRING TENSION. To prevent possible serious injury or death, adjustments, repairs, removal or installation, ESPECIALLY of SPRINGASSEMBLIES, CABLES or BOTTOM CORNER BRACKETS, should be performed ONLY by qualified door service people.

10.If your existing garage door opener does not have a reversing mechanism, you should consider purchasing one that has up to date safety features. These features can prevent opener related property damage or personal injury.

11.Check all bolted connections monthly during the lifetime of the door to prevent damage or personal injury caused by loose connections.

12.Definition of key words used in this manual:

WARNING! -- Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.

IMPORTANT! -- Required step for safe and proper door operation.

NOTE: -- Information assuring proper installation of the door.

© Copyright 2003 Wayne-Dalton Corp.

Maintenance and Painting Instructions forAll Wood Doors

These instructions apply to all Wood Doors produced and sold by Wayne-Dalton Corp. The interior and exterior surfaces, as well as all edges must be properly primed, painted and maintained if satisfactory performance is to be achieved.

The purpose for painting is to both protect and beautify the substrates. These requirements for finishing are intended to achieve both functions for reasonable service life of wood doors.

Wood doors must be completely finished (3 top coats) prior to installation, to ensure that the interior and exterior surfaces, as well as all edges of the doors are properly protected against moisture or other contaminants. Wood doors, in a non-finished condition, must not be transported or stored where the wood surfaces can be exposed to moisture or other contaminants. IMPROPER STORAGE, TRANSPORTATION OR DELAYIN FINISHING, THAT EXPOSE WOOD DOOR SURFACES TO MOISTURE OR OTHER CONTAMINANTS, WILL RESULT IN THE WARRANTY BEING VOIDED.

Surface Preparation

All surfaces must be clean, free of dust and dirt and any other contamination. Any scarring or stains that occur during transportation, handling and storage must be re-sanded to the original condition.

Painted Finishes

When painting a door, the finish coat base must be the same as the primer coat base. A latex based finish paint is recommended for use over a latex based primer, and an oil based finish paint is recommended for use over an oil based primer. Prime the interior and exterior surfaces, as well as all edges, using paint approved for use on the specific species of wood substrate being finished. (Note: Some species of wood, such as cedar, require special primers and finishes to prevent tannin stains from appearing. Consult with your paint supplier.) If the door is factory primed by Wayne-Dalton Corp., the priming step is not required, unless touch-up is needed due to surface preparation and re-sanding. (Note: Wayne-Dalton Corp. uses a latex primer, so latex finish paint is required.) Finish paint the interior and exterior surfaces, as well as all edges with at least 2 coats of finish paint over the primer. Follow paint manufacture’s label directions completely for all coatings.

Clear or Stained Finishes

If staining, apply an exterior grade stain, approved for use on each species of wood substrate being finished, to the interior and exterior surfaces, as well as all edges, following stain manufacturer’s label directions. The stain selected must be compatible with the urethane finish that will be used to finish the door. After proper drying time for the stain (or if stain in not being applied), apply 1 coat of urethane finish to the interior and exterior surfaces, as well as all edges. After recommended drying time of 1st coating, sand with a fine grit (320) sandpaper. Clean all surfaces of sanding dust and apply a 2nd coat of the urethane coating to the interior and exterior surfaces, as well as all edges,. After 2nd coat is dry, sand with a fine grit (320) sandpaper again. Clean all surfaces of sanding dust and apply a final 3rd coat. Three urethane finish coats are required for proper finish. Follow the finish manufacturer’s label directions completely for each coating applied. (NOTE: Do not stain MDO plywood, apply paint only. Only a urethane finish is an approved top coat for stained or natural doors. Other types of top coat finishes, including deck sealers, are not acceptable and if used, will void the warranty.

Maintenance and Refinishing

Yearly inspection of all the surfaces of the garage door(s) will reveal the extent of weathering and the need for refinishing. When the finish becomes eroded or thin, clean and prime the areas of deterioration. Follow up with a complete refinishing of the door(s), according to the above directions, as well as the manufacturer’s label directions. Protecting the door(s) from prolonged exposure to moisture and sunlight is vital in extending the service life of your garage door(s).

© Copyright 2003 Wayne-Dalton Corp.

04/15/2003	Rev			307326 .NO PART	.Corp Dalton-Wayne 2003 Copyright ©
	.necessary not if plied
-sup be not will listed parts some model, door the on Depending NOTE:
100262 #	FORK SHEAVE 3” (Z)
100259 #	CLIP HOLE-3 (Y)
REQUIRED AS	STRUTS (X)
274884 #	ROPE PULL 60” (W)
100362 #	EYE SCREW 6 # (V)
SEPARATELY SOLD	SUPPORT REAR (U)
101825 #	CABLE SNUBBER .DIA 1/8” (T)
100593 #	HOOK-S (S)				B2
100004 #	BOLT EYE 3/4”-3 X 18-5/15 (R)
290967 #	MOUNT W/STUD SHEAVE STEEL 4” (P)			B1
290966 #	MOUNT W/STUD SHEAVE STEEL 3” (P)
102842 #	SHEAVE STEEL 4” (O)
100377 #	SHEAVE STEEL 3” (O)
PAIR 1	CABLES COUNTERBALANCE (N)				F1
PAIR 1	SPRING EXTENSION (M)
292540 #	(LEFT) QI ANGLE .HORIZ 5/8”-80 (L3)
292541 #	(RIGHT) QI ANGLE .HORIZ 5/8”-80 (L2)			W
292537 #	ANGLE .HORIZ 3/32”-23 (L1)
285215 #	7/16”)-19 (RIGHT, FLAGANGLE .UNIV 15” R (K2)
285214 #	7/16”)-19 (LEFT, FLAGANGLE .UNIV 15” R (K1)
285207 #	1/16”)-18 (RIGHT, FLAGANGLE .UNIV 12” R (J2)				F2
285206 #	1/16”)-18 (LEFT, FLAGANGLE .UNIV 12” R (J1)
292533 #	1/2”)-18 (RIGHT, FLAGANGLE .I.Q 12” R (H2)			D
292532 #	1/2”)-18 (LEFT, FLAGANGLE .I.Q 12” R (H1)			V
PAIR 1	TRACK HORIZONTAL (G)
270345 #	(LONG) BRACKET JAMB 1-ST (F2)
287665 #	(SHORT) BRACKET JAMB 0-ST (F1)
297927 #	BRACKET JAMB 8-QIJB (E3)		N
297926 #	BRACKET JAMB 7-QIJB (E2)
297925 #	BRACKET JAMB 6-QIJB (E1)
PAIR 1	TRACK VERTICAL (D)			J2
100269 #	ROLLER (C)				J1
295762 #	(LEFT) BRACKET BOTTOM (B2)		S	C
295763 #	(RIGHT) BRACKET BOTTOM (B1)
			Y
270344 #	(SLIDE) BRACKET TOP (A2)
		M
270343 #	(BASE) BRACKET TOP (A1)
	List Parts	Z	P	G
			T	A1
	R
		O
				L1
				A2
			U		X

com.dalton-wayne.www

Manual Owners and Instructions Installation

40,42,43,45,47 Models:

Spring Extension - WayneWood

INSTALLATION INSTRUCTIONS CONTINUED.

NOTE: Some larger doors feature 2 pairs of extension springs. A snubber cable must be installed through each spring

Adjust counterbalance cables to create about 1” to 2” (25 mm to 50 mm) of spring stretch. Measure relaxed spring length for your door height and verify with chart. Spring length must be the same for both springs to allow even door balance. Carefully remove the locking pliers from the horizontal track and lower the door into the closed position. Once the door is closed, measure the spring length in tension for both sides. Using the chart, verify the spring length in tension is correct with your door height.

NOTE: It may be necessary to adjust spring length for proper door balance.

WARNING!

DO NOT INSTALL OPERATOR OFF CENTER WITH EXTENSION SPRING DOORS.

IMPORTANT! ANGLE MUST BE

ATTACHED TO FRAMING

MEMBERS

Strutting Schedule: Doors 8 ft. high and below

Product	Door Width	Door Width	Door Width
	8'-0" to 12'-2"	12'-3" to 16'-0"	16'-1" to 18'-0"
Model	**(3) 2" U-Bars	**(3) 2" U-Bars	**(3) 3" U-Bars
40,42,43,45,47

Residential Wood Panel

LIMITED WARRANTY

The Manufacturer warrants Wood Doors will be free from defects in material and workmanship for a period of ONE YEAR from the time of delivery, provided the interior and exterior surfaces, as well as all

Quick Install Jamb Bracket Schedule

Fully Adjustable Track Jamb Bracket Schedule

INSTALL THE SHORTEST JAMB BRACKET ON THE

BOTTOM HOLE/SLOT PATTERN. THE CENTER JAMB

BRACKET(S) IS/ARE CENTERED BETWEEN THE BOTTOM

JAMB BRACKET AND FLAGANGLE.

CENTER JAMB BRACKET (LONGEST)

Permanently attach the vinyl weather stripping to both door jambs and the header. Now lift the door and check it’s balance. If the door is hard to pull down or lifts by itself, adjust spring length by moving the “S” hook backward (towards the rear support) to a different hole in the reinforcing angle. If the door is difficult to lift or too easy to pull down, adjust spring length by moving the “S” hook forward (towards the header) to a different hole in the reinforcing angle.

IMPORTANT! Whenever adjusting spring length for door balance, always open the door to the fully open position and return the locking pliers to the horizontal tracks below the bottom rollers.

If the door still does not operate easily, lower the door into the closed position and recheck the following items:

1.) Check the door for level.

2.) Check the distance between flagangles - must be door width plus 3-3/8” +1/4” -0”.

3.) Check the counterbalance cables for equal tension when the door is in the open position - adjust by re-tieing the special knot, if necessary.

15

Twist the No. 6 screw eye into the wood jamb approximately 48” to 50” (1220 to 1270 mm) from the floor. Tie the pull rope to the screw eye and to the bottom bracket as shown.

WARNING!DO NOT INSTALL PULL ROPES ON DOORS WITH ELECTRIC OPERATORS. CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING INJURY OR DEATH.

16 TYPICAL OPERATOR INSTALLATION

If you are installing an electric operator on your door, the following information is provided to ensure proper function of

ATTACH OPERATOR RAIL

SECURELY TO SPRING PAD

INSTALL FRONT OF TROLLEY RAIL 1” TO 1-1/2” (25 - 38 MM) ABOVE HIGH-ARC OF SECTIONS

*(2) SHORT (SECTION WIDTH MINUS 13”) U-BARS AND (2) LONG (SECTION WIDTH MINUS 1”) U-BARS WITH HOLES

**(2) SHORT U-BARS AND THE REST LONG U-BARS WITH HOLES

Strutting Schedule: Doors greater than 8 ft. high

Product	Door Width	Door Width	Door Width
	8'-0" to 10'-2"	10'-3" to 16'-0"	16'-1" to 18'-0"
Model	** (1) 2" U-Bar	** (1) 2" U-Bar	** (1) 3" U-Bar per
40,42,43,45,47	per section	per section	section

*(2) SHORT (SECTION WIDTH MINUS 13”) U-BARS AND (2) LONG (SECTION WIDTH MINUS 1”) U-BARS WITH HOLES

**(2) SHORT U-BARS AND THE REST LONG U-BARS WITH HOLES

edges of the wood doors are properly finished according to Wayne-Dalton Corp.’s Maintenance and Painting Instructions and the finish manufacturer’s instructions. All surfaces of wood doors must be protected with three(3) coats of paint, including primer, or three(3) coats of urethane finish, whether wood is stained or left natural, prior to any exposure of the doors to moisture. Non-finished doors must be protected from exposure to moisture during transportation and storage. Sections should not be installed until they have been finish painted or stained and sealed with urethane finish. IMPROPER STORAGE, TRANSPORTATION OR DELAYS IN FINISHING THAT EXPOSE WOOD SURFACES TO MOISTURE OR OTHER CONTAMINANTS, WILL RESULT IN THIS WARRANTYBEING VOIDED. The Manufacturer warrants the garage door hardware, track, and springs against defects in workmanship or material for a period of ONE YEAR from time of installation.

Manufacturer shall, upon notification, correct such nonconformity at its option, by repairing or replacing any defective part(s). This warranty covers material only and excludes all other charges incurred.

NOEMPLOYEE,DISTRIBUTOR,ORREPRESENTATIVEISAUTHORIZEDTOCHANGETHEFOREGOING WARRANTIESINANYWAYORGRANTANYOTHERWARRANTYONBEHALFOFMANUFACTURER.

The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unauthorized service, alteration of products, neglect or abuse, or attempt to use the products for other than the customary usage or for their intended purposes. The above warranty becomes null and void if holes are drilled other than those specified by the Manufacturer. This warranty does not cover the product due to circumstances such as normal wear, damage from corrosive fumes or substances, fire, condensation, vandalism, acts of God, or other causes beyond Manufacturer’s control, nor replacement or repair labor.

Door	1st Set	2nd Set	3rd Set	3RD
Height				SET
6'-6"	QIJB-7	QIJB- 8	N/A
	TOP	MID
7'-0"	QIJB-7	QIJB- 8	N/A
	TOP	MID
				2ND
7'-6"	QIJB-6	QIJB- 7	QIJB- 8
	TOP	BOT	BOT	SET
8'-0"	QIJB-6	QIJB- 7	QIJB- 8
	TOP	BOT	BOT

1ST

SET

NOTE: DOORS OVER 7’3” HIGH GET

(3)SETS OF JAMB BRACKETS. INSTALL THE CENTER AND TOP JAMB BRACKETS SO THAT THEY ARE EQUALLY SPACED IN BETWEEN THE FLAGANGLE AND BOTTOM JAMB BRACKET.

NOTE: THE BOTTOM JAMB BRACKET IS THE SHORTEST IS LENGTH. IT DOES NOT NECESSARILY MEAN THE “SHORT” (ST-0) JAMB BRACKET.

CENTER JAMB BRACKET

BOTTOM JAMB BRACKET (SHORTEST)

your door/operator installation. See fig. 21 (on reverse side) for a typical operator arm installation.

1.Follow the installation instructions supplied with your operator.

2.Reinforce top section per manufacturer’s recommendation prior to attaching operator.

3.Install trolley rail 1/2” to 1-1/2” (13 - 38 mm) above high arc of top section of the door.

4.Mount operator to ceiling so that 1” to 1-1/2” (25 - 38 mm) clearance is maintained between trolley rail and top section when door is fully open (trolley rail will slope down towards rear).

5.The operator bracket must be mounted to the operator stile on the top section so it bridges the transition point in section thickness.

6.Attach operator rail to spring pad (vertical wood support above center of header).

7.Attach operator to ceiling using perforated angle.

8.IMPORTANT! Angle(s) must be attached to framing member(s).

IF THIS WARRANTY COVERSACONSUMER PRODUCTAS DEFINED BYTHE MAGNUSON-MOSS WARRANTYACT, NO WARRANTIES, EXPRESSED OR IMPLIED, (INCLUDING, BUT NOT LIMITED TO,THE WARRANTYOF MERCHANTABILITYOR FITNESS FORAPARTICULAR PURPOSE), SHALL EXTEND BEYOND THEAPPLICABLE TIME PERIOD STATED IN BOLD FACETYPEABOVE.

Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the product was purchased within the warranty period. Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyer’s expense for inspection. If judged by Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of Manufacturer, free from all charges except authorized transportation and replacement labor.

NOTE: Jamb brackets are stamped for identification.

NOTE: Jamb brackets are stamped for identification.

WARNING! OPERATOR MUST BE

TESTED AT TIME OF INSTALLATION AND MONTHLY THEREAFTER TO ENSURETHATDOOR REVERSES ON CONTACT WITH 2 X 4 BOARD LAID FLAT UNDER THE DOOR. FAILURE TO ADJUST OPERATOR, IF NECES- SARY, CAN RESULT IN SEVERE INJURY OR DEATH. IF YOUR OPERATOR IS EQUIPPED WITH PHOTOELEC- TRIC SYSTEM, THEN THIS MUST BE TESTED AT THE SAME TIME TO ENSURE THAT DOOR DOES NOT CLOSE AND A CLOSING DOOR OPENS IF SYSTEMS IS OBSTRUCTED. FAILURE TO MAKEADJUSTMENTS, IF NECESSARY, CAN RESULT IN SEVERE INJURY OR DEATH.

CENTER

STILE

THE REMEDIES OF BUYER SET FORTH HEREINARE EXCLUSIVEANDARE IN LIEU OFALLOTHER REMEDIES. THE LIABILITY OF MANUFACTURER, WHETHER IN CONTRACT, TORT, UNDERANY WARRANTY, OR OTHERWISE, SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE,ATITSOPTION,ANYPRODUCTORPARTFOUNDBYMANUFACTURERTOBEDEFECTIVE IN MATERIAL OR WORKMANSHIP. MANUFACTURER SHALL NOT BE LIABLE FOR COST OF REMOVAL OR INSTALLATION OR SHALL NOT BE RESPONSIBLE FOR ANY DIRECT, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OFANYNATURE.

This warranty gives you specific legal rights, and you may also have other rights, which may vary from state to state. However, some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may

not apply to you. © Copyright 2003 Wayne-Dalton Corp.