Wayne-Dalton 341785 installation instructions Bracket and Drive Gear

Page 8

 

TorqueMaster® Spring

 

 

 

 

Removal continued...

 

 

 

Tools Needed:

(Spring Tube should be free to rotate in

 

 

 

 

either direction.) If the counterbalance

 

 

 

Recommended

cable is still taut and the TorqueMaster®

 

 

 

Spring Tube is difficult to rotate, that is an

 

 

 

tools from

 

 

 

indication that spring tension still exists

 

 

 

page 5

on the left hand spring. Repeat Steps 1

 

 

 

 

and 2 for releasing spring tension on the

 

 

 

 

left hand side.

remove top

 

 

 

Step 4: Using a flat tip screwdriver, pry

lag screw

 

 

 

the counter gear and counter cover

Fig. 5

 

 

from the right hand end bracket (Fig. 4

 

 

 

 

on previous page). Discard the counter

 

 

 

 

gear and counter cover. On double spring

 

use locking pliers

 

applications, repeat for left hand side.

 

 

 

to hold end bracket

 

 

 

 

Step 5: Remove the upper 5/16” x

 

 

 

 

1-5/8” lag screw from the right hand end

 

 

 

 

bracket (Fig. 5). Attach locking pliers to

 

 

remove #10

 

the upper portion of the end bracket and

 

 

phillips head

 

hold the housing steady while removing

 

 

screw

 

the lower 5/16” x 1-5/8” lag screw and

 

 

 

 

#10 x 1/2” phillips head screw from the

 

 

 

 

end bracket (Fig. 6).

 

 

 

 

Step 6: Holding the right hand end

 

 

 

 

bracket steady with locking pliers,

remove

 

 

 

carefully pry the end bracket and drive

bottom lag

 

 

 

gear off the winding shaft using a flat tip

screw

Fig. 6

 

 

screwdriver (Fig. 7).

 

 

 

CAUTION: THE WINDING SHAFT MAY

 

 

hold the

 

ROTATE WHEN REMOVING THE END

 

 

end bracket

 

BRACKET AND DRIVE GEAR.

 

 

steady with

 

Step 7: Repeat Step 4 for the left hand

 

 

locking pliers

 

 

 

 

 

side. Holding the left hand end bracket

 

 

 

 

steady with locking pliers, carefully pry

 

 

 

 

the end bracket off the winding shaft

 

 

 

 

using a flat tip screwdriver (Fig. 7).

 

 

 

 

Step 8: Remove the two (2) lag bolts

 

pry end bracket from winding

 

attaching the center bracket assembly to

 

 

 

shaft using a flat tip screw

 

the header board (Fig. 8).

 

 

 

driver and locking pliers

 

 

 

 

Step 9: Lift the right hand side of the

 

 

 

 

TorqueMaster® Spring Tube and slide the

 

 

 

 

cable drum off. Realign the groove in the

 

 

 

 

winding shaft with the radial notch in the

Fig. 7

 

 

flagangle and drape the counterbalance

CENTER

 

 

 

cable with drum over the flagangle. Lift

remove cable drum and

 

BRACKET

 

the left hand side of the TorqueMaster®

ASSEMBLY

winding shaft

 

Spring Tube and slide the cable drum

 

 

 

 

and winding shaft off (Fig. 9). Drape the

 

 

 

 

counterbalance cable with drum over the

 

 

 

 

flagangle. Lift the TorqueMaster® spring

 

 

 

 

assembly off the flagangles and out of

 

 

 

 

the doorway. Unhook the counterbalance

 

 

 

 

cables from the bottom brackets and

 

 

 

 

remove all parts from the work area.

 

 

 

 

NOTE: The cable drums may be difficult to

 

 

 

 

remove. If so, twist the cable drum to aid

 

 

 

 

in removal.

(2) 5/16” x 1-5/8”

drape cable

lift

 

NOTE: Continue with “P4” on page 9 after

across

TorqueMaster®

 

hex head lag

top of

Spring Tube

 

completing this step.

screws

flagangle

off flagangle

 

 

 

 

 

Fig. 8

 

Fig. 9

8

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

 

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

Image 8
Contents Series 4 Section Table of Contents Package Contents Door Section Identification Tools Required LevelTorsion Spring Removal Failure to use approved Winding bars can cause springEnergy to be released Suddenly, resulting in severe Or fatal injuryTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear Extension Spring Removal Removing the Old DoorPreparing the Opening Attach a SuitableFailure to Securely OpeningFlagangle to Vertical Track InstallationAttaching Quick Install Attaching Fully Adjustable Installing Fully Adjustable Jamb BracketsBottom Bracket Bottom Section Vertical TrackStacking Sections Operator Bracket Top Section Quick Install Flagangle Attaching Horizontal Track toAttaching Horizontal Track to Adjustable Flagangle Top Brackets Fall from Overhead PositionEnd Brackets Center Bearing BracketTorsion Spring Assembly SideNylon Center Bushing For Spring Winding Counterbalance CablesSecuring Door Winding Torsion Springs Rear Support Keep horizontal trackParallel and within 3/4 Maximum of door edge Otherwise door could fall Resulting in severe injury orFor equal tension adjust if CompletedMore than 1 spring turn from Specified amount. If the door stillSide Lock Pull RopeFraming Members Perferated Angle Trolley OperatorHeader Cleaning Your Steel And Fiberglass Garage Door Glass Cleaning InstructionsAcrylic Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorSteel Preparation For Painting Fiberglass Refinishing And Or FinishingLifetime Limited Warranty Model Thank you for your purchase

341785 specifications

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