Wayne-Dalton 150 manual Distributed By

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SECTIONAL DOOR SYSTEMS

T H E R M O S PA N ®

15 0

 

Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.

PART I – GENERAL

1.08

manufacturer’s recommendations.

 

2. Track rollers shall be case-hardened inner steel races

1.01

Section Includes

Warranty

 

A. Sectional overhead doors [manually] [motor]

A. Provide manufacturer’s standard SEVENYEAR

with 10-ball [2"] [3"] rollers.

1.02

operated with accessories and components.

 

warranty against separation/degradation of the

 

3. All factory authorized attachments shall be

Related Work

 

polyurethane foam from the steel skin of the

 

made at locations indicated and reinforced with

A. Opening preparation,miscellaneous or structural

 

panel under provisions of Section 01700.

 

backup plates.

 

steel work, access panels,finish or field painting

 

Standard manufacturer’sTENYEAR warranty

D. Counterbalance:

 

are in the scope of work of other trades and

 

against cracking,splitting or deterioration due to

 

1. Springs shall be torsion type,low-stress,

1.03

divisions of these specifications.

 

rust-through.

 

 

helical wound,oil-tempered spring wire to

Reference Standards

PARTII – PRODUCTS

 

 

provide minimum [10,000] [25,000][50,000]

A.

ANSI/DASMA 102-2003 American

 

 

[100,000] cycles of use,on continuous steel

 

National Standards Institute Specifications for

2.01

Manufacturer

 

 

[solid CRS] shaft.

 

sectional overhead doors published by Door &

A. Wayne-Dalton or approved equal

 

 

2. Spring fittings and drums made of die cast,

 

Access Systems Manufacturers Association

 

Thermospan 150 insulated sectional

 

high-strength aluminum.

B.

International.

 

overhead doors of steel construction complete

 

3. Pre-formed galvanized steel aircraft cable shall

ASTM A229 – Steel wire, oil- tempered for

 

as specified in this section and as manufactured

2.03

provide a minimum of a 5:1 safety factor.

C.

mechanical springs.

2.02

byWayne-Dalton Corp.,Mt.Hope,Ohio.

Operation

ASTM A-653-9A– Steel sheet,zinc-coated

Materials

 

A. Operation shall be [manual push-up] [chain hoist]

 

[galvanized] by the hot-dipped process,

A. Door Sections:Shall be of steel/polyurethane/

 

[motor] [motor with chain hoist].

D.

commercial quality.

 

steel sandwich type construction with thermal

 

Note: Manufacturer does not recommend

ASTM D1929 – Ignition temperature test to

 

break and calculated materials“R”-value of

 

chain hoists or jack shaft operators on

 

determine flash and ignition temperature of

 

14.16,in accordance with industry guidelines.

 

the following track applications.

E.

foamed plastics.

 

1.

Exterior Skin:Structural quality,hot-dipped

 

• 15" radius standard lift with roof

ASTM E84-91A– Tunnel test for flame spread

 

 

galvanized steel, .022" minimum embossing,

 

pitch less than 2:12

F.

and smoke developed index.

 

 

factory finished with baked-on polyester

 

Hi-lift less than 24"

ASTM E330 – Structural performance of

 

 

primer and [white] [brown] polyester finish

 

Hi-lift between 12" – 23" with roof

 

exterior windows, curtain walls, and doors by

 

 

coats with [non-repeating random stucco

 

pitch less than 1:12

G.

uniform static air pressure difference.

 

2.

texture and 14" wide pinstriping].

 

 

• Low headroom track

ASTM E413-87– Sound transmission class

 

Interior Skin:Structural quality,hot-dipped,

 

Special chain hoist assemblies (using a trolley

H.

acoustical performance value = 21.

 

 

galvanized steel,factory-finished with a

2.04

rail) are available for the above track systems.

ASTM E1332-90Outdoor-indoor

 

 

polyester primer and white finish coat.

Locks

 

transmission class acoustical performance

 

 

Interior skin shall have two 134" roll-formed

 

A. Locks shall engage the right-hand vertical track

I.

value = 19.

 

 

integral struts per section.

 

 

and utilize [an interior side lock]

ASTM E283-91–Air infiltration = 0.23

 

3. Ends of section shall be sealed with [16-gauge]

2.05

[standard size rim cylinder].

1.04

CFM/FT2 at 15MPH

 

 

[18-Gauge]hot-dipped galvanized steel full-height

Weatherstripping

Quality Assurance

 

 

end caps.

 

 

A. Doors shall be equipped with factory-applied

A. Sectional overhead doors and all accessories

 

4. Insulation:Cavity shall be filled with formed

 

co-polymer joint seals between sections

 

and components required for complete and

 

 

in-place CFC free polyurethane core

 

and vinyl“bulb” shaped astragal provided for

 

secure installations shall be manufactured as a

 

 

separated by a factory extruded thermal break.

 

bottom section. Optional top head seal and

B.

system from one manufacturer.

 

5. Insulated sections shall be tested by an I.C.B.O.

2.06

jamb seals are also available.

Sectional overhead doors shall be tested and

 

 

certified laboratory in accordance with

Glazing

 

labeled certifying compliance with ASTM

 

 

ASTM E-84-91A and shall achieve a

2.07

A.Optional.

 

D1929 and ASTM E84-91A standards.

 

 

Flamespread Index of 10 or less,and a Smoke

Windload

1.05 Systems Description

 

 

Developed Index of 210 or less.

 

A. Windload – per DASMA 102-2003 and as required by

A. Sectional Overhead Door: Type:

 

6. Insulation material shall be tested by an

 

local codes.

B.

Thermospan 150 [flush]

 

 

I.C.B.O. certified laboratory in accordance

PARTIII – EXECUTION

Mounting:Continuous angle mounting for

 

 

withASTM D-1929 and shall achieve a

3.01

Installation

 

[steel] [wood] jambs [bracket mount to wood]

 

 

minimum Flash Ignition temperature of 734

A. General:

C. Operation:[manual push-up] [chain hoist]

 

 

degrees F, and a minimum Self Ignition

 

1. Install doors in accordance with manufacturer’s

 

[motor] [motor with chain hoist]

 

 

temperature of 950 degrees F.

 

 

instructions and standards. Installation shall be

D. Material:Galvanized steel with polyester finish paint

 

7. Insulated sections shall be tested and meet all

 

by an authorizedWayne-Dalton representative.

E.

Insulation:Polyurethane

 

 

requirements of the UBC 17-5 corner burn.

 

2. Verify that existing conditions are ready to

1.06

Submittals

B. Track: Track design shall be [standard lift]

 

receive sectional overhead door work.

A.

Shop Drawings:Clearly indicate the following:

 

[high lift] [vertical lift] [low headroom].Vertical

 

3. Beginning of sectional overhead door work

 

1. Design and installation details to withstand

 

mounting angles and brackets shall be hot-dipped

B.

means acceptance of existing conditions.

 

standard windload.

 

galvanized.Track size shall be [2"] [3"].Vertical track

Install door complete with necessary hardware,

 

2. All details required for complete operation

 

shall be graduated to provide wedge type weather-

 

jamb and head mold strips, anchors,inserts,

 

and installation.

 

tight closing with continuous angle mounting for

 

hangers,and equipment supports in accordance

 

3. Hardware locations.

 

[steel] [wood] jambs,and shall be fully adjustable to

 

with final shop drawings,manufacturer’s

 

4. Type of metal and finish for door sections.

 

seal door at jambs. Horizontal track shall be

 

instructions,and as specified herein.

 

5. Finish for miscellaneous components

 

reinforced with continuous angle of adequate

C. Fit,align and adjust sectional overhead door

B.

and accessories.

 

length and gauge to help prevent deflection.

 

assemblies level and plumb for smooth operation.

Product Data:Indicating manufacturer’s product

 

Note: Horizontal track applies to standard lift,

D. Upon completion of final installation lubricate,test

1.07

data,and installation instructions.

 

 

high lift,low headroom and

 

 

and adjust doors to operate easily,free from warp,

Delivery, Handling, Storage

 

 

follow-the-roof designs only.

 

 

twist or distortion and fitting for entire perimeter.

A. Deliver products in manufacturer’s original

C. Hardware:Hinge and RollerAssembly:

 

Note: Architect may consider providing a

B.

containers,dry,undamaged,seals and labels intact.

 

1. Hinges and brackets shall be made from

 

schedule when more than one sectional

Store and protect products in accordance with

 

 

hot-dipped,galvanized steel.

 

 

over-head door or opening type is required.

Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com®.

Distributed By:

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© 2007 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-764-1457

Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR

Printed in U.S.A.

Item #332535 Revised 9/2007

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Contents 150 Operation Options Safety Options Materials & ConstructionWindow Options Performance OptionsPanel/Section Selection Guide General Operating ClearancesTrack Selection Guide Distributed By

150 specifications

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