PLANT-WIDE Monitoring

Technical Reprint TR-001

Plant-wide gas monitoring offers many benefits, among them:

•Centralized monitoring of all gas measurements

•Monitoring the status of control elements

•Establishing a “command center” to respond to alarm events

•Remote access to all system data

•Centralized reporting

In a plant that has been instrumented over a period of years, the gas detection system is likely to be an autonomous installation. The controller might be in the field close to the sensors or in a control room. Both approaches have limitations. Controllers in the field do not transfer gas concentration information to the control room. Alarm data are limited to local annunciation of an alarm event, or long wiring runs are required in order to report sensor-by- sensor alarm status to a central control room. Alarms are therefore usually limited to relays activated by groups of sensors and/or field controllers in a given area.

Controllers located in the control room usually require extensive wiring to the sensors and alarm activity is often minimized to reduce wiring cost. Furthermore, when the controller is in the central control room, there are no concentration data available in the field for plant personnel to make on-the-spot decisions; only an alarm light or horn is activated.

Systems designed for plant-wide monitoring avoid these deficiencies. They:

•Accept sensors for multiple gases

•Accept sensors from various manufactures

•Accept other environmental and process sensor measurements

•Provide local display of gas concentration

•Permit auto-adjusting calibration

•Accept feedback signals from final control elements

•Provide independent battery backup

•Allow low-cost communications link to the control room

•Provide relays for local alarm action

•Implement user-defined alarm strategy

•Provide centralized monitoring of sensor status as shown on the plant log plan and at each operation / facility with bar graphics, configuration screens, and real-time trends

•Provide centralized data logging

•Provide alarm acknowledgment from the control room

•Allow access to control room computer from other sites in facility

•Operate independently even if communications with the control room are severed

•Provide for easy system reconfiguration via computer at the control room

Distributed intelligence is central to system design philosophy. Because the field controllers can implement alarm logic and operate independently of the host computer, they do not interrupt or hamper field operation. A plant-wide monitoring system provides the user with clear, understandable data that make it possible quickly to analyze the situation and take appropriate action. A correctly designed plant-wide monitoring system offers the best features of local control, and centralized monitoring systemizes the entire monitoring process.

CRITICAL SYSTEM COMPONENTS

The components of the system are the sensors, the field controller, and the monitoring software. Sentry, from Sierra Monitor, is an example of a system that can implement plant-wide gas monitoring. The gas sensor modules can be multiplexed on a single cable back to the controller.

To offer complete solutions at each site, field systems need full I/O capability. Sentry fulfills this requirement by accepting a variety of sensors or 4-20 mA transmitters. The Sentry controller is an intelligent device that can access the sensor modules for diagnostic data, non-intrusive calibration and gas concentration information.

MODBUS communications interface enables Sentry and the IT Series sensors to easily interface with a PC-based Distributed Control System (DCS) providing a graphical display of hazardous gas conditions in the plant. PC-based

Sierra Monitor Corp. 1991 Tarob Ct., Milpitas, California 95035 USA 408-262-6611, 800-727-4377 FAX: 408-262-9042

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TR-001 specifications

Sierra Monitor Corporation's TR-001 is a cutting-edge solution designed to enhance gas detection and monitoring systems, particularly in industrial environments. This advanced device serves as a critical component for ensuring safety and compliance in facilities where hazardous gases may be present.

One of the main features of the TR-001 is its ability to detect a wide range of gases, including toxic, flammable, and asphyxiant gases. This versatility makes it appealing to various industries, from oil and gas to chemical manufacturing. Its robust sensor technology offers high sensitivity and rapid response times, ensuring that potential hazards are identified swiftly, thus minimizing risk to human health and safety.

The TR-001 is equipped with advanced digital signal processing (DSP) capabilities. This technology enhances the accuracy of measurements and the reliability of the data collected. It also features built-in self-diagnostics, which regularly check the functionality of the sensors, ensuring that they remain in optimal condition and that any issues are flagged immediately. This proactive approach is vital for maintaining effective safety protocols and compliance with industry regulations.

Connectivity is another key characteristic of the TR-001. It supports various communication protocols, including Modbus, which allows for easy integration into existing industrial control systems. This feature not only facilitates real-time monitoring but also enables remote access to data, simplifying the management of safety systems across large facilities.

Furthermore, the TR-001 is designed with user-friendliness in mind. Its intuitive interface allows for straightforward configuration and operation, minimizing the training time required for personnel. The device’s compact form factor also ensures easy installation, making it a practical choice for various applications.

Durability is another hallmark of the TR-001; it is constructed to withstand harsh environmental conditions, contributing to its longevity and reliability in demanding industrial settings. With its combination of innovative technology, ease of integration, and robust design, Sierra Monitor Corporation's TR-001 sets a new standard in gas detection solutions, enhancing safety and operational efficiency across industries.