Chromalox PQ404-6 specifications Installation cont’d

Page 2

INSTALLATION (cont’d.)

 

 

 

Pressure

Manual Reset

 

 

 

Gauge

Pressure Conrol

High Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

 

 

 

 

 

Step Sequencer

 

 

 

 

 

Electric

(Optional)

 

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

 

Heating

 

 

 

 

 

Box

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

Elements

 

 

 

 

 

 

 

 

 

 

 

 

 

Return

 

 

 

 

 

 

30”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inlet (J)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blow Down

Wall

Drain Valve

C

(L)

B

 

E

G

H

I

Safety

Steam

Valve (G) Outlet (F)

Water

Blow Down

60”

 

 

Level

Drain Valve (L)

Control

 

 

 

 

 

 

 

Check Valve

 

 

 

 

 

 

Wall

 

 

 

 

 

 

 

 

 

D

 

 

 

 

Water Inlet (K)

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 1

Figure 2

Figure 3

*CHS- thru 1620 have 2 control boxes (See Figure 2). Add 13” to “B” dimension.

Model Number

 

A

B

 

C

 

D

 

E

 

F*

 

G

 

H

I

 

J

 

K

L

CHS-150 thru CHS-300

 

57”

45”

 

32”

 

40”

 

68”

 

3” NPT

 

1”

 

25”

31”

 

2” NPT

 

1” NPT

1” NPT

CHS-360 thru CHS-420

 

57”

45”

 

32”

 

40”

 

68”

 

4”

 

1”

 

25”

31”

 

2” NPT

 

1” NPT

1” NPT

CHS-495 thru CHS-630

 

57”

45”

 

32”

 

47”

 

86”

 

4”

 

1”

 

34”

40”

 

2” NPT

 

1” NPT

1” NPT

CHS-720 thru CHS-810

 

76”

58”

 

45”

 

47”

 

94”

 

6”

 

1-1/2”

 

38”

44”

 

2” NPT

 

1” NPT

1” NPT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHS-945 thru CHS-1080

 

76”

68”

 

45”

 

47”

 

94”

 

6”

 

1-1/2”

 

38”

44”

 

2” NPT

 

1” NPT

1” NPT

CHS-1215 thru CHS-1620

 

86”

76”

 

56”

 

50”

 

98”

 

6”

 

1-1/2”

 

40”

46”

 

2” NPT

 

1-1/2” NPT

1” NPT

*4” and 6” are flanged.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Typical Plumbing Installation of a Steam Boiler with Condensate Return System

 

 

 

 

Insulated Steam Lines

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Pitch Down 5˚)

 

 

Heat

 

 

 

 

 

 

 

 

 

 

 

 

Globe

 

 

 

 

Gate

 

Gate

 

 

 

 

 

 

 

Safety

 

 

Water/Steam

Exchanger

 

 

 

 

 

 

 

Valve

 

Valve

 

Separator

Valve

 

 

 

Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Typical Load)

 

 

 

 

 

 

 

 

 

Vacuum

 

Check

 

 

Trap

 

 

 

 

Trap

 

 

 

 

 

 

 

Breaker

 

Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Valve

 

 

 

 

 

 

Check Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Return

 

Drain

 

 

 

 

 

 

 

Pitch Down 5˚

 

 

 

Vent

 

 

Cold Water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make-Up

Auxiliary

InletCondensate

Return

Cold Water

(for Initial Fill)

DrainStrainer

Centrifugal

Turbine Pump

2

Image 2
Contents PQ404-6 InstallationNo. of Power Circuits Control Circuit VoltageInstallation cont’d Wiring Wiring cont’d Adjusting Operating Pressure Controls Trol Operation and TestingReinstall contactor fuses PRE-OPERATION CheckManual Blowdown Instructions Recommended START-UP ProceduresOperation Automatic Blowdown Instructions if Furnished See Figures 14Typical Wiring for Automatic Blowdown System Operation cont’dProportional Pressure Control only Supplied with Sequencer Throttling Range Setting L918Optional Equipment for Chromalox Steam Boilers CheckoutGeneral Optional Equipment for Chromalox Steam Boilers cont’dBoiler Sequencer 5 Step DetailsProgressive Sequencing MaintenanceSolid State Progressive Sequencer See Figure Renewal Parts Identification Read Completely Before Starting WorkRenewal Parts Identification cont’d