Crown Boiler TWZ200, TWZ090, TWZ125, TWZ065, TWZ175, TWZ150, TWZ100, TWZ120 1817, ONE-PIPE Lift System

Page 18

b)ONE-PIPE LIFT SYSTEM (not recommended) - Used when a fuel oil storage tank is located below an oil burner fuel pump. See Figure 16. The vertical distance from bottom of the tank to center line of the pump (Dimension ‘H’) must not exceed that shown in the pump manufacturer’s instructions. Although all oil piping systems must be airtight, one-pipe lift systems are particularly susceptible to nuisance lockout problems if the suction line is not completely airtight. A two-pipe lift system is therefore recommended over a one-pipe lift system.

c)TWO-PIPE GRAVITY SYSTEM (not recommended) - Used when a fuel oil storage tank is located above an oil burner fuel pump. See Figure 17. A vertical distance from top of the tank to center line of the pump (Dimension ‘H’) over 8 feet will result in a pump inlet pressure in excess of the 3-psi limit in NFPA-31. This type of system should be converted to a one-pipe gravity system, as doing so will result in lower inlet line flow and longer filter life.

d)TWO-PIPE LIFT SYSTEM - used when a fuel oil storage tank is located below an oil burner fuel pump suction port. See Figure 18. The vertical distance from bottom of the tank to center line of the pump (Dimension ‘H’) must not exceed that shown in the pump manufacturer’s instructions. Distance ‘H’ allowed is reduced by the number of fittings, filters and valves installed in the line.

Once the type of system has been selected, observe the following:

1)Fuel line piping must be airtight. Do not use compression type fittings for tubing connections in fuel line piping. Use only listed flare type fittings. Cast iron threaded fittings shall not be used for wrought iron or steel piping connections.

2)Piping shall be substantially supported and protected against physical damage and corrosion where required.

3)Refer to supplied oil pump instruction manual for proper connections. On one-pipe systems, ensure that the fuel pump return port plug is tightened securely.

4)Some fuel pumps, such as the Suntec A and B series, are supplied with a loose bypass plug which must be installed on two-pipe systems. If such a plug is supplied, install it as shown in the pump manufacturer’s instructions. Do not install this bypass plug on one-pipe systems as pump seal damage will result.

5)Do not use check valves, especially on gravity feed systems.

6)Do not use Teflon tape for threaded connections. Use a listed non-hardening thread sealant instead.

7)Attach required piping between burner fuel pump and fuel oil storage tank. Install one fuel shut-off valve near the storage tank and second fuel shut-off valve near the oil burner fuel pump. Use heavy wall copper tubing in a continuous run. On two-pipe systems, the return line should terminate 3” - 4” above suction line depth within the storage tank. Refer to the pump manufacturer’s instructions for tube sizing information.

8)All systems require an oil filter. On TWZ065 and TWZ075 boilers, the use of a Garber cartridge type filter is recommended.

9)Use only #2 Fuel Oil with physical and chemical characteristics meeting the requirements of ASTM D-396.

FIGURE 16: ONE-PIPE LIFT SYSTEM

1817

Page 17 Page 19
Image 18
Page 17 Page 19
Contents TWZ Series Table of Contents II SpecificationsProduct Description III Before Installing General SpecificationsIV Locating the Boiler Frontview Side View Air for Combustion and Ventilation For Buildings of Other than Unusually Tight ConstructionBoiler Installed in Confined Space ALL AIR from Inside For Buildings of Unusually Tight ConstructionALL AIR from Outdoors Ventilated Crawl Space and Attic ALL AIR from OUTDOORS, Using VI Venting 109Minimum Recommended Breeching Chimneysize 1110VII System Piping StandardPiping1312 Piping for Special Situations 1413Isolation of Boiler from System Viii Tankless Heater Piping 1615IX Fuel Line Piping 17161817 ONE-PIPE Lift System1918 TWO-PIPE Gravity Feed SystemWiring Variations WiringSingle Zone Wiring 2019Wiring DIAGRAM, Single Heating Zone only XI Start-up and Checkout 22212223 2423 Boiler ModelXII Service and Maintenance 25242625 Avoid Breathing Fiber Particulates and Dust 27262827 KEY # Description QTY. or Quantity PER Boiler or Crown P.NPage 3029 Quantity PER Boiler or Crown P.N3130 PN980270 Rev609/10

TWZ150, TWZ125, TWZ065, TWZ075, TWZ100 specifications

Crown Boiler, known for its solid and reliable heating solutions, has designed the TWZ series to provide effective heating for both residential and commercial applications. The models in this series—TWZ090, TWZ120, TWZ175, TWZ200, and TWZ100—offer varying capacities and features tailored to meet diverse heating needs.

One of the key features of the TWZ series is its efficiency. These boilers are designed with a cast-iron heat exchanger that maximizes thermal efficiency, allowing for optimal heat transfer. This not only helps in reducing energy consumption but also ensures that the home remains warm and comfortable during the colder months. With an annual fuel utilization efficiency (AFUE) rating that can reach up to 85%, users can expect lower energy bills as well.

Each model in the TWZ series is equipped with a durable and robust construction. The cast iron sections provide increased resistance to wear and tear, making the TWZ series a long-lasting solution for heating needs. This is particularly beneficial for users looking for reliability over time, as the longevity of these boilers reduces the need for frequent replacements.

In terms of technology, the TWZ series features advanced controls that enhance functionality and ease of use. These boilers are compatible with various heating control systems, allowing users to fine-tune their heating setup according to their specific requirements. The inclusion of a flame safeguard system further ensures safety during operation, reducing the risk of malfunctions and improving overall reliability.

The TWZ series is designed for easy installation and maintenance. With options for direct venting or conventional chimney venting, homeowners and installers can choose the most suitable configuration for their properties. Additionally, the maintenance access points on these boilers make routine service checks simple and efficient, ensuring that the boilers remain in optimal condition.

Another important characteristic of the Crown Boiler TWZ series is its quiet operation. Advanced engineering minimizes noise production, making these boilers ideal for residential settings where peace and comfort are valuable.

In conclusion, the Crown Boiler TWZ090, TWZ120, TWZ175, TWZ200, and TWZ100 models offer a compelling combination of efficiency, durability, advanced technology, and user-friendly features. Whether for residential or light commercial use, they represent an excellent choice for anyone seeking reliable heating solutions.
Top Page Image Contents