Enerco ERXL-175L, ERXL-60, ERXL-80S, ERXL-150L Troubleshooting Guide. Ener-Radiant XL, Start

Page 23

SECTION 8: Troubleshooting Guide. Ener-Radiant XL

START

Turn on thermostat

Does blower turn

on?

Yes

Does the igniter

warm up and glow

red?

Check Thermostat

No and Wiring. Is the

power supply to unit

115V?

No

Find the source of the electrical problem

Check LED indicator on SmartValve for

indication of fault. Refer to SmartValve testing

on page ?? to determine problem.

Is the air intake or

No exhaust blocked?

Yes

Remove Obstruction

Yes

 

Is blower side door

 

Yes

 

Remove door. Is

 

Yes

 

Depress switch.

 

 

 

 

voltage at door

 

 

Does blower come

 

 

 

in place?

 

 

 

 

 

 

 

 

 

 

switch 115V?

 

 

 

on?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

No

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace door

 

 

 

Check voltage at

 

 

 

Check voltage to

 

 

 

 

 

 

gas valve.

 

 

 

motor. Is it 115V?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

Check for 115V transformer input at plug C3

 

 

 

 

 

 

 

 

 

 

 

 

on SmartValve. Check for 115V output of

Is the blower fan

 

 

 

 

C3. If no output voltage is present replace

obstructed?

 

 

 

 

 

 

 

SmartValve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

Check wiring and

 

 

 

 

 

 

 

 

 

 

 

No

 

hose connection to

 

No

 

Replace wiring and/

 

 

 

Replace blower

 

 

air switch. Are they

 

 

or hose connection.

 

 

 

motor.

 

 

 

OK?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Jumper wires at

 

 

 

 

 

 

 

 

Is the voltage at

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

pressure switch.

 

Yes

 

Replace pressure

 

 

 

the transformer

 

 

 

 

 

 

 

 

 

Does the ignitor

 

 

switch.

 

 

 

secondary 24V?

 

 

 

 

 

 

 

 

 

 

 

 

glow red?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check door fit. If Yes damaged, replace

door.

No Replace switch.

YesRemove obstruction

Yes

 

 

 

 

Is the voltage at the

 

 

 

 

 

Replace SmartValve.

Check wiring and

 

 

 

 

 

No

 

transformer primary

 

Yes

 

Replace transformer

 

 

connections

 

 

 

 

 

 

 

 

 

115V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

Is the ignitor

damaged?

No

Check voltage at ignitor. Is it 115V during ignition cycle?

Yes

 

Replace ignitor.

 

 

 

 

 

 

 

 

 

 

 

No

Is the resistance

through igniter 40

to 75 ohms?

Check LED indicator on SmartValve for

indication of fault. Refer to SmartValve testing

on page ?? to determine problem.

Yes

Check wire

connections.

 

After ignitor warm- up period, does the valve click?

Yes

Does the burner

light?

No

The SmartValve checks the status of the blower proving switch contacts must see a change in the

contact with every firing cycle. Placing a jumper at the switch out of sequence will result in a fault with

the LED indicator flashing two times.

No

 

Were the gas lines purged of air?

 

No

 

The switch on the gas valve must be in the on

 

 

 

position and the line purged of air.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Are the wires to the SmartValve OK?

Yes

Replace SmartValve

No Replace/repair wires.

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check inlet gas pressure. Is pressure correct?

 

Yes

 

Check outlet gas pressure during ignition cycle.

 

Yes

 

Check for proper

 

 

 

 

 

Is the pressure 3.5” w.c. for natural or 10.5”

 

 

burner orifice and

 

 

 

Refer to page 40 for correct pressure for unit.

 

 

 

 

 

 

 

 

 

 

w.c. for lp?

 

 

 

air plate.

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check inlet gas shutoff. Adjust regulator.

 

 

 

Adjust to proper pressure.

 

 

 

 

 

 

 

Contact gas supplier

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Does the burner

 

Is the continuity of

Yes

Are L1 and L2

 

Is the wiring at the

 

Is the insulation on

No

the ground wire

No

Yes

stay on?

reversed?

SmartValve OK?

the sensor lead OK?

 

 

 

OK?

 

 

 

 

 

 

 

 

No

 

Yes

 

No

 

No

Yes

 

 

 

Repair wiring

 

Repair wiring

 

Repair wiring

 

 

Repair wiring.

 

 

 

Does the burner

 

 

 

 

 

 

 

 

run until the call

No

Check the continuity of the ground wire.

 

 

 

 

for heat ends?

Check the thermostat.

 

A fault indication of six flashes may indicate

 

 

 

 

 

 

that the flame sensing circuit is not functioning

If a problem still exists, contact Enerco Technical Products Customer Service

 

properly. Perform the following series of checks

 

to correct the problem.

 

 

1-800-251-0001

 

 

 

 

 

 

 

 

 

 

 

Is the sensor

Yes positioned properly?

Yes

Is the sensor dirty?

No

Replace Sensor

No

 

Repair/Replace

 

Yes

Clean sensor.

Enerco enerRadiant® XL Series Heater

23

Operating Instructions and Owner’s Manual

Image 23
Contents EnerRADIANT Contents Planning Installer ResponsibilityIntroduction Checking ShipmentDo Familiarize yourself with local and national codes Installation ProcedureCritical Considerations HazardousStock Number Description ERXL-100 ERXL-125 ERXL-150 ERXL-175 Clearances To CombustiblesReflector Type Position Front and Back Clearance Standard Reflector Reflector Tilt Tube, StandardTube, Full Stock# Description Number Required Parts List for Packaged Ener-Radiant XL Tube HeatersFigure a Assembly Stock# Description Figure F Assembly Model ERXL-150L, 175L Figure E AssemblyEner-Radiant XL Overview Key Installation & AssemblyTyp Plain Coupling Typical Suspension Details Alternative Arrangements / Optional Equipment for Venting Section Venting / DuctingGeneral Requirements Vent terminal must be beyond any combustible overhangSingle Wall Unvented OperationCommon Venting 4 Heaters Model # = 6 ft = 8 ft = 15 ft Plan viewCommon Venting 2 Heaters Model # = 6 ft = 8 ft = 15 ft Shut-Off Valve must be parallel Section Gas PipingOutside Combustion Air Supply Use L.P. gas-resistant joint compound on all pipe threadsVoltage switch or timer switch in place of the thermostat Section WiringSequence of Operation Section Operation & MaintenanceMaintenance Honeywell Valve LED Status Start Troubleshooting Guide. Ener-Radiant XL02731 Hot Surface Igniter 02730 Flame Sensor 10413A Section Replacement PartsPart Number Description Section Engineering Specifications Min. Space Height Spot Minimum Total Length see chart belowReflector Suggested MountingThis page intentionally left blank Heatstar

ERXL-125S, ERXL-100S, ERXL-150L, ERXL-60, ERXL-175 specifications

Enerco has made significant advancements in heating solutions with its lineup of powerful and efficient models: the ERXL-175L, ERXL-80, ERXL-125, ERXL-80S, and ERXL-100. Each model offers unique features tailored to various heating requirements while ensuring reliability and performance.

The ERXL-175L stands out as a high-capacity unit designed for larger spaces. With an impressive output of 175,000 BTUs, it is perfect for industrial applications or large workshops. This model is equipped with a robust heating element that provides quick and efficient heat distribution. Its built-in safety features, including overheat protection and flame failure detection, ensure safe operation even in demanding conditions.

The ERXL-80 is a mid-range model with an output of 80,000 BTUs, making it ideal for medium-sized spaces like garages and smaller warehouses. This unit features advanced electronic ignition and adjustable thermostat control, allowing users to easily customize heating levels based on specific needs. Additionally, its lightweight design facilitates easy installation and portability.

For those needing slightly more power, the ERXL-125 offers 125,000 BTUs of heating strength. This model combines efficiency with versatility. It features a durable, corrosion-resistant casing that enhances longevity, making it suitable for outdoor use. The ERXL-125 also includes a user-friendly control panel, offering intuitive operation for users of all experience levels.

The ERXL-80S is designed with mobility in mind. Similar in output to the ERXL-80, but with added features for dynamic heating solutions, this model is perfect for job sites where mobility is paramount. It boasts heavy-duty wheels for easy transportation and a robust heating mechanism suitable for both indoor and outdoor applications. The ERXL-80S also includes a protective grill to enhance safety during use.

Lastly, the ERXL-100 provides a balance between efficiency and power with an output of 100,000 BTUs. This model incorporates modern technology, such as an automatic ignition system and an energy-efficient combustion process, allowing for lower fuel consumption without sacrificing performance. Additionally, it features an ergonomic design that allows for hassle-free handling and maneuverability.

In summary, Enerco's ERXL series models, including the ERXL-175L, ERXL-80, ERXL-125, ERXL-80S, and ERXL-100, provide a range of heating solutions suited for various applications. Each unit features advanced technologies, safety mechanisms, and user-friendly designs that enhance operational efficiency and reliability, making them excellent choices for anyone in need of robust heating solutions.