3M PC3, FC manual Section E, Prepare the Polishing JIG and Connector

Page 13

SECTION E

Standard Polishing Process for Single-mode and Multimode Connectors (>30dB)

Note: See Section F to achieve >40 dB Return Loss.

1.PREPARE THE 5 ϑm POLISHING SURFACE

Clean the surface of the soft polishing pad with a lint-free cloth dampened with isopropyl alcohol. Blow clean both sides of a sheet of brown 5 ϑm lapping acetate. Place the acetate shiny side down onto the soft pad.

Note: Carefully follow safety, health and disposal information on container label or Material Safety Data Sheet for isopropyl alcohol being used.

2.PREPARE THE POLISHING JIG AND CONNECTOR

Wipe the polishing surface of the jig with a lint-free cloth moistened with isopropyl alcohol. Blow the entire jig clean with compressed air. Clean the connector with compressed air only, since wiping it may break the fiber.

Note: The polishing jig used in these procedures is designed with three "wear indicators" on its polishing surface (Fig. E1). Each indicator is 0.002" deep. As polishing is done, the surface of the jig will be worn away. Uniform pressure across the jig's surface during polishing will result in the areas surrounding the "indicators" to wear evenly. Non- uniform pressure will result in one or two indicators disappearing, thereby requiring the jig to be replaced.

Wear Indicator

(3 Places)

Fig. E1

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Contents Instructions Contents Section a SC Connector FC/PC3 Connector Jacketed Cable Preparation Section BTurn the Oven on Prepare the Crimp ToolHold the Cable Securely CUT and Flare the Strength MembersRemove the Stripping Collar Buffer RemovalProtect Prepared Fibers Mounting Section CLoad the Syringe with Epoxy Prepare the Syringe and EpoxyAttach the Epoxy Dispensing TIP Inject Epoxy Into the Ceramic FerruleCrimp the Ring Onto the Connector Backbone Thread the Connector Onto the FiberExamine the Epoxy Bead Epoxy Curing Secure the Strain Relief BootScoring Section DCarefully Remove the Load Adapter Score the Fiber Detach the Scored FiberSection E Prepare the Polishing JIG and ConnectorFig. E2 Fig. E5 Final InspectionPrepare the Polishing Surface Section FPrepare the Polishing JIG Check the Ferrule Hole in the Polishing ToolFig. F3 Fig. F6 Perform the Final Polish Prepare to Perform the Final PolishSection G Final CleaningSection H Mounting Unjacketed/900 ›m Buffered FiberFig. H5 Crimp the Ring to the Connector and TubeConnector Assembly Connector Assembly and InstallationConnector Coupling Cleaning SectionSection 3M brand SC and FC/PC3 Epoxy Field Termination Kits Section J

FC, PC3 specifications

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