Installation
Reservoir
Mount reservoir [Fig. 2, item (P)] on sturdy flat surface with 6, 3/8 in. diameter bolts. Note location of fill port (K), hydraulic lines, and lubricant outlet port (G) for easy access once installed.
WARNING
Hydraulic system must depressurized before connecting high pressure hydraulic supply line.
B
| C |
| D |
| A |
Fig. 1 | 0720 |
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CAUTION
Hydraulic supply must be 10μ filtered or better and supply 0.5 – 3.0 gpm (1.9 – 11.4 lpm) at 800 psi – 3500 psi (55 bar – 241 bar, 5.5 MPa – 24 MPa).
1.Read instruction manual 308156 (included) before installing this product.
2.Install ball valve (Fig. 2, item AA) (user provided) in the 3/8” hydraulic supply line ( X).
3.Connect the 3/8” hydraulic supply line (X) to the swivel (Y).
4.Connect the 3/4” hydraulic tank line (T) to the swivel (Z).
5.Connect the 24 VDC timer controlled signal to the
6.Connect supply line (G) to the lubricant swivel (C).
7.Ground system (see Grounding below). Mount reservoir to grounded chassis member.
Grounding (for
Loosen grounding lug locknut [Fig. 1 item (A)] and washer (B). Insert one end of a 12 ga (1.5 mm@) minimum ground wire (C) into slot in lug (D) and tighten locknut securely. Connect other end of wire to true earth ground. To order a ground wire and clamp, order part number 222011.
Vent Valve Kit for Custom Tank (Part Number 243170) Installation (See Figure 3)
1.Weld the bracket (see Fig.5 ) in place per recom- mended configuration for mounting the vent valve . Paint the bracket if desired.
2.Connect the hydraulic control line (Fig. 3,
item A) to the control module vent valve hydraulic control line (Fig. 4, item J).
3.Connect the high pressure lubricant line (Fig. 3, item C) feeding the injector system to the lubricant output (E).
4.Connect the vent line (F) to the lubricant reservoir.
Control Module Kit for Custom Tank (Part Number 243501) Installation (See Figure 4)
1.Mount the control module on a flat, sturdy surface per the recommended configuration (see Fig.2 )
2.Connect the hydraulic tank line (Fig. 4, item G) to the pump hydraulic outlet port.
3.Connect the vent valve hydraulic control (J) con- nection to the hydraulic control line (Fig. 3, item A).
4.Connect the pump high pressure hydraulic line (Fig. 4, item H) to the pump hydraulic input port.
5.Connect the high pressure hydraulic supply to the high pressure hydraulic supply connection (L) and the tank lines to the hydraulic tank connection (K).
6.Connect the
Note: Coil should always be installed with lettering facing out.