Multiquip manual ST-2005 Series SUB. Pump -TROUBLESHOOTING

Page 20

ST-2005 SERIES SUB. PUMP TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 8 (Pump Troubleshooting) as a basic guideline for troubleshooting the pump. If the problem cannot be remedied, contact Multiquip's service department.

TABLE 8. PUMP TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

 

Check that proper voltage (115 VAC, 60 Hz, single-phase ) is being

 

Incorrect voltage/amps?

supplied to the pump. Also check that there is an adequate amount

 

of current (amps) to run the pump. Check power source circuit

 

 

 

 

breaker.

 

 

 

 

Check electrical connections?

If using float switches check wiring, inspect power cord.

 

 

 

 

Blown power fuse?

Replace fuse, check cause of blown fuse.

Pump Fails To Start

 

 

Impeller locked?

Disconnect power cord and check for clogging and improper impeller

 

 

clearance. Unclog pump. Check overload protection device.

 

 

 

 

 

 

 

Use multimeter to check motor insulation. Insulation resistance must

 

Wet motor windings?

be approximately 15 megaohms. If resistance is low, disassemble

 

 

pump motor and bake windings to dry them.

 

 

 

 

Defective motor and pump

Check for excessive bearing wear, if worn replace bearings. Replace

 

bearings?

motor if defective.

 

 

 

 

Twisted or restricted discharge

Lay hose flat un-kinked. Remove clog from hose line.

 

hose?

 

 

 

 

 

Clogged pump strainer?

Clean strainer.

Pump Fails to Deliver Full

 

 

 

Use a voltmeter to check voltage while pump is energized. Voltage

Output

 

Low voltage?

must be within ±10%. Check power source (no load and load). If an

 

 

extension cord is used, make sure it has adequate current-carrying

 

 

 

 

capacity for the required length.See Table 4.

 

 

 

 

Impeller worn?

Replace impeller.

 

 

 

Water in Seal Oil

Defective water seal?

Replace water seal.

 

 

Loose Oil Fill Plug?

Tighten securely.

 

 

 

 

PAGE 20 — ST-2005 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #3 (09/21/04)

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Contents Submersible Pumps Model ST-2005 Series Heres HOW to GET Help ST-2005 Series SUB. Pump -TABLE of Contents ST-2005 Series SUB. Pump Parts Ordering Procedures When ordering parts Please supply the following informationST-2005 Series SUB. Pump Safety Message Alert Symbols For Your Safety and the Safety of OthersGeneral Safety ST-2005 Series SUB. Pump Rules for Safe OperationMaintenance Safety EmergenciesST-2005 Series SUB. Pump Dimensions ST-2005 Series SUB. Pump Specifications SpecificationsControl Box Installation Warnings IntroductionST-2005 Series SUB. Pump Components Submersible Pump ComponentsHow It Works Float Switch TheoryDesign Features Mounting The Float Switch ST-2005 Series SUB. Pump Float Switch PIGGY-BACKFloat Switch ST-2005 Series SUB. Pump Float Switch Control BOX Control Box CB3Pump Power Connections Piggy-Back Cord Only ST-2005 Series SUB. Pump OperationHose Connections Attaching Lifting RopeST-2005 Series SUB. PUMP- Control BOX Installation Single-Phase Power Installation InputPower Cord Requirements Connecting Dual float Switch SW-1WOP To Control Box Personnel Connecting AC Power to the Control Box Connecting AC Power to the Pump ST-2005 Series SUB. Pump CLEAN-UP Pump Shut-Down/Clean-upST-2005 Series SUB. Pump Maintenance Checking Hydraulic OilST-2005 Series SUB. Pump -TROUBLESHOOTING ST-2005 Series SUB. Pump Performance Curves Pump Performance CurvesST-2005 Series SUB. Pump Wiring Diagrams Page ST-2005 Series SUB. Pump Explanation of Code in Remarks Without noticeST-2005 Series SUB. Pump Suggested Spare Parts ST-2005T/TCUL Submersible Pump 1 to 3 UnitsST-2005T/TCUL Electric Submersible Pump Assy ST-2005T/TCUL Electric Submersible Pump Assy Part Name QTY RemarkST-2005/A/CUL Electric Submersible Pump Assy ST-2005 ST-2005A ST-2005CUL Submersible Pump AssyImpeller NUT Washer ST-2005 ST-2005A ST2005CUL Submersible Pump Assy SUC Cover ST-2005SB Electric Submersible Pump Assy Part Name ST-2005T Electric Motor Assy Motor B Bracket ST-2005TCUL Electric Motor Assy 269 0202005T269CUL ST-2005CUL Electric Motor Assy Motor Head Cover ST-2005SB Electric Motor Assy 0202005A130 Effective October 1, 2002 Terms and Conditions of Sale Parts Page Your Local Dealer is