Multiquip manual ST-1500 Series SUB. Pump Rules for Safe Operation, General Safety

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ST-1500 SERIES SUB. PUMP RULES FOR SAFE OPERATION

CAUTION

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the ST- 1500 Series Submersible Pumps:

GENERAL SAFETY

DO NOT operate or servicing this equipment before reading this entire manual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

ALWAYS make sure submersible pump is grounded.

NEVER use gas piping as an electrical ground.

DO NOT place hands or fingers inside pump when pump is running.

ALWAYS make certain that the voltage supplied to the pump is correct. Always read the pump's nameplate to determine what the power requirements are. The ST-1500 series submersible pumps require 115 VAC, 60 Hz (single-phase) for normal operation.

DO NOT restrict the flow of the discharge hose as it may cause overheating.

Be careful of discharge whipping under pressure.

Make sure pump installation is accordance with national and local electrical codes.

ALWAYS have a qualified electrician perform the pump wiring installation.

ALWAYS mount the control box in a vertical position protected from the elements.

NEVER handle pump's AC power cord withwet hands.

NEVER let an extension cord or plug connection lay in water.

NEVER stand in water while AC power cord is connected to a power source.

NEVER use a pump with a defective, frayed power cord. Check the power cord on the pump for cuts in the insulation.

NEVER operatethisequipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

NEVER operate the submersible pump in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

NEVER use a extension cord that is frayed or damaged where the insulation has been cut.

ALWAYS make certain that proper extension cord has been selected for the job. See Table 4.

NEVER attempt to use the power cord as a lifting or lowering device for the submersible pump.

When raising or lowering of the submersible pump is required, always attach an adequate rope or lifting device to the correct lifting point (handle) on the pump.

ALWAYS place the pump in an upright position on a platform before using. The platform will prevent the pump from burrowing itself on soft sand or mud.

NEVER operate pump on its side.

DO NOT allow the pump to freeze in water.

NEVER leave an open pump chamber unattended.

The electrical voltage required to operate the pump can cause severe injury or even death through physical contact with live circuits. ALWAYS disconnect the electrical power from the pump before performing maintenance on the pump.

PAGE 6 — ST-1500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/04/04)

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Contents Submersible Pumps Model ST-1500 Series Heres HOW to GET Help ST-1500 Series SUB. Pump Table of Contents ST-1500 Series SUB. Pump Parts Ordering Procedures When ordering parts Please supply the following informationST-1500 Series SUB. Pump Safety Message Alert Symbols For Your Safety and the Safety of OthersGeneral Safety ST-1500 Series SUB. Pump Rules for Safe OperationMaintenance Safety EmergenciesST-1500 Series SUB. Pump Dimensions ST-1500 Series SUB. Pump Specifications SpecificationsControl Box Installation Warnings IntroductionST-1500 Series SUB. Pump Components Submersible Pump ComponentsFloat Switch Theory Design FeaturesHow It Works ST-1500 Series SUB. Pump Float Switch PIGGY-BACK Float SwitchMounting The Float Switch ST-1500 Series SUB. Pump Float Switch Control BOX Control Box CB3Hose Connections Pump Power Connections Piggy-Back Cord OnlyST-1500 Series SUB. Pump Operation Attaching Lifting RopePower Cord Requirements ST-1500 Series SUB. PUMP- Control BOX InstallationSingle-Phase Power Installation Input Connecting Dual float Switch SW-1WOP To Control BoxConnecting AC Power to the Control Box Connecting AC Power to the PumpST-1500 Series SUB. Pump CLEAN-UP Pump Shut-Down/Clean-upST-1500 Series SUB. Pump Maintenance Checking Hydraulic OilST-1500 Series SUB. Pump -TROUBLESHOOTING ST-1500 Series SUB. Pump Performance Curves Pump Performance CurvesST-1500 Series SUB. Pump Wiring Diagrams Page ST-1500 Series SUB. Pump Explanation of Code in Remarks Without noticeST-1500 Series SUB. Pump Suggested Spare Parts ST-1503A Electric Submersible Pump Assy Part Name 299 SUC Cover ST-1503CUL Electric Submersible Pump Assy 0201503001 ST-1503CUL Electric Submersible Pump Assy 176 0201503176 ST-1503A/CUL Electric Motor Assy ST-1503A/CUL Electric Motor Assy Effective October 1, 2002 Terms and Conditions of Sale Parts Page Your Local Dealer is