Multiquip manual QP-202TH General Information, Application

Page 12

QP-202TH — GENERAL INFORMATION

APPLICATION

The QP202TH Centrifugal Trash Pump is designed to be used for de-watering applications. Both the suction and discharge ports on the QP-202TH pump use a 2-inch diameter opening, which allows the pump to pump at a rate of approximately 200 gallons/minute (gpm) or 757 liters/minute (lpm).

Centrifugal or self priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body. The reduced atmospheric pressure inside the pump allows water to flow through the suction line and into the pump body. The centrifugal force created by the rotating impeller pressurizes the water and expels it from the pump.

Power Plant

This trash pump is powered by an 5.5 horsepower air cooled 4- stroke, single cylinder HONDA GX-160gasoline engine that incorporates a low "Oil Alert Feature"

Oil Alert Feature

In the event of low oil or no oil, the HONDA GX-160 engine has a built-in oil alarm engine shut-down feature. In the event the oil level is low the engine will automatically shut-down.

Trash Pump

Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps.These pumps generally handle solids up to 1/2 the size of the discharge opening making them less likely to clog. Also trash pumps are capable of handling water with 25% solids by weight.

The advantage of using a trash pump is that it can be quickly and easily disassembled in the field "without tools" and easily cleaned when clogged.

Suction Lift

This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level. For optimal suction lift performance keep the suction hose or line as short as possible. In general always place the pump as close to the water as possible.

Pump Support

The pump should always be placed on solid stationary ground in a level position.

NEVER place the pump on soft soil. The suction hose or pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming.

Elevation

Higher elevations will effect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NOT have the priming ability that they have at sea level. This is due to the “thinner air” or lack of oxygen at higher altitudes.

A general rule of thumb is that for every 1,000 feet of elevation above sea level a pump will lose one foot of priming ability.

For example, in Flagstaff, Arizona where the elevation is approximately 7,000 feet, the pump would have a suction lift of only 18 feet rather than the 25 feet at sea level. Table 3 shows suction lift at various elevations.

Table 3. Suction Lift at Various Elevations

Altitude

 

 

Suction Lift in Feet (Meters)

 

 

Feet (Meters)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sea Level

10.0 (3.048)

15.0

(4.572)

20.0 (6.096)

25.0 (7.620)

 

 

 

 

 

 

 

 

2,000 (610)

8.80

(2.680)

13.2

(4.023)

17.6

(5.364)

22.0 (6.705)

 

 

 

 

 

 

 

 

 

4,000 (1,219)

7.80

(2.377)

11.7

(3.566)

15.6

(4.754)

19.5

(5.943)

 

 

 

 

 

 

 

 

 

6,000 (1,829)

6.90

(2.103)

10.4

(3.169)

13.8

(4.206)

17.3

(5.273)

 

 

 

 

 

 

 

 

8,000 (2,438)

6.20

(1.889)

9.30 (2.834)

12.4

(3.779)

15.5

(4.724)

 

 

 

 

 

 

 

 

10,000 (3,048)

5.70

(1.737)

8.60 (2.621)

11.4

(3.474)

14.3

(4.358)

 

 

 

 

 

 

 

 

 

Table 4 shows percentage drops in performance as elevation increases.

Table 4. Performance Loss at Various

Elevations

Altitude

Discharge Flow

Discharge Head

Feet (Meters

 

 

 

 

 

Sea Level

100%

100%

 

 

 

2,000 (610)

97%

95%

 

 

 

4,000 (1,219)

95%

91%

 

 

 

6,000 (1,829)

93%

87%

 

 

 

8,000 (2,438)

91%

83%

 

 

 

10,000 (3,048)

88%

78%

 

 

 

PAGE 12 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03)

Image 12
Contents Multiquip Model QP-202TH Gasoline Powered Trash Pump 2 QP-202TH Trash Pump Parts Manual REV. #1 01/07/03 Heres HOW to GET Help QP-202TH Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationQP-202TH Safety Message Alert Symbols QP-202TH Safety Message Alert Symbols General Safety Rules for Safe OperationRules for Safe Operation Specifications Pump Specifications Engine QP-202TH General Information ApplicationQP-202TH Pump Components QP-202TH Basic Engine Initial ServicingQP-202TH PRE-INSPECTION Engine QP-202TH PRE-SETUP Pump Read safety instructions at the beginning of manualQP-202TH Initial START-UP Engine QP-202TH Initial START-UP Engine QP-202TH Trash Pump Parts MANUAL- REV 01/07/03 QP-202TH Maintenance Pump Pump Vacuum TestQP-202TH Maintenance Pump QP-202TH Maintenance Engine Engine Maintenance ScheduleQP-202TH Maintenance Engine QP-202TH Preparation for Long -TERM Storage Pump StorageQP-202TH Trash Pump Parts MANUAL- REV 01/07/03 QP-202TH Troubleshooting Engine Engine TroubleshootingQP-202TH Troubleshooting ENGINE/PUMP Items Found In the Remarks Column QP-202TH Suggested Spare Parts QP-202TH Trash PUMP1TO 3 Unitswith Honda GX160K1TX2 EngineQP-202TH Pump Assy Part Name 32 QP-202TH Trash Pump Parts Manual REV. #1 01/07/03 Part Name QTY Remarks Honda GX160K1TX2 Engine AIR Cleaner Dual Assy Part Name QTY. Remarks Honda GX160K1TX2 Engine Camshaft Assy ROD, Push Honda GX160K1TX2 Engine Carburetor Assy Honda GX160K1TX2 Engine Carburetor Assy Honda GX160K1TX2 Engine Control Assy ARM, Governor Honda GX160K1TX2 Engine Crankcase Cover Assy CAP, OIL Filler Honda GX160K1TX2 Engine Crankshaft Assy Crankshaft T-TYPE Honda GX160K1TX2 Engine Cylinder Barrel Assy Includes Items W/ # Honda GX160K1TX2 Engine Cylinder Head Assy GUIDE, Valve OS Optional Honda GX160K1TX2 Engine FAN Cover Assy COVER, FAN *NH1* Black Honda GX160K1TX2 Engine Flywheel Assy FAN, Cooling Honda GX160K1TX2 Engine Fueltank Assy JOINT, Fuel Tank Honda GX160K1TX2 Engine Ignition Coil Assy Coil ASSY., Ignition Honda GX160K1TX2 Engine Muffler Assy Muffler Honda GX160K1TX2 Engine Piston Assy Piston + Rings Assy Honda GX160K1TX2 Engine Recoil Starter Assy REEL, Recoil Starter 64 QP-202TH Trash Pump Parts Manual REV. #1 01/07/03 Honda GX160K1TX2 Engine Gasket KIT Assy Gasket KITHonda GX160K1TX2 Engine Labels Assy LABEL, Caution Effective October 1, 2002 Terms and Conditions of Sale Parts QP-202TH Trash Pump Parts MANUAL- REV 01/07/03 Multiquip INC