Multiquip manual QP-202TH Troubleshooting ENGINE/PUMP

Page 27

QP-202TH — TROUBLESHOOTING (ENGINE/PUMP)

TABLE 7. ENGINE TROUBLESHOOTING (Continued)

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

Operation not satisfactory

 

 

 

 

 

 

Governor adjustment improper?

Adjust governor to correct lever.

 

 

 

 

Governor spring defective?

Clean or replace ignition.

Rotational speed fluctuates.

 

 

Fuel flow erratic?

Check fuel line.

 

 

 

 

 

Air taken in through suction

Check suction line.

 

line?

 

 

 

 

Recoil starter not working

Dust in rotating part?

Clean recoil starter assembly.

 

 

properly.

Spring spring failure?

Replace sprial spring.

 

 

 

 

TABLE 8. PUMP TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Not enough priming water in the housing?

Add water.

 

 

 

 

Engine speed too low?

Increase throttle.

 

 

 

 

Strainner plugged?

Clean strainer.

 

 

 

 

Suction hose damaged?

Replace or repair hose, and clamps

 

 

 

 

Air leak at suction port?

Check that fittings are tight and properly sealed.

Pump does not take on water.

 

 

Pump is located too high above water line?

Move pump closer to water.

 

 

 

 

 

Debris collecting in pump housing?

Clean pump housing.

 

 

 

 

Too much distance between impeller and volute.

Adjust clearance by adding shims or replace impeller.

 

Min. .006" - Max. .020"

 

 

 

 

 

 

Water leaking out weep hole between pump and

Check condition of mechanical seal and gaskets,

 

engine?

between pump end and engine housing.

 

 

 

 

Engine speed too low?

Increase throttle speed.

 

 

 

Pump takes in water, little or no

Suction strainer partially plugged?

Clean strainer.

discharge.

 

 

Impeller/Volute worn?

Adjust clearance by adding shims or replace

 

 

 

impeller/volute

 

 

 

 

Fittings/clamps are not sealed properly?

Tighten, replace or add clamp. (Keep extra seals on

Suction hose leaks at inlet.

pump)

 

 

 

 

Hose diameter is too large?

Use smaller diameter hose or replace hose.

 

 

 

Discharge does not stay on

Pressure too high?

Check pressure, add additional clamp.

 

 

coupling.

Hose kinked or end blocked?

Check hose.

 

 

 

 

 

Impeller jammed or blocked?

Open pump cover and clean dirt and debris from

 

 

inside housing.

Impeller does not turn: pump is

 

 

 

Adjust clearance by removing shim from behind

hard to start.

Impeller and volute binding?

impeller.

 

 

 

 

 

 

Defective engine?

See Engine Owner's Manual.

 

 

 

QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 27

Image 27
Contents Multiquip Model QP-202TH Gasoline Powered Trash Pump 2 QP-202TH Trash Pump Parts Manual REV. #1 01/07/03 Heres HOW to GET Help QP-202TH Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresQP-202TH Safety Message Alert Symbols QP-202TH Safety Message Alert Symbols Rules for Safe Operation General SafetyRules for Safe Operation Specifications Pump Specifications Engine Application QP-202TH General InformationQP-202TH Pump Components Initial Servicing QP-202TH Basic EngineQP-202TH PRE-INSPECTION Engine Read safety instructions at the beginning of manual QP-202TH PRE-SETUP PumpQP-202TH Initial START-UP Engine QP-202TH Initial START-UP Engine QP-202TH Trash Pump Parts MANUAL- REV 01/07/03 Pump Vacuum Test QP-202TH Maintenance PumpQP-202TH Maintenance Pump Engine Maintenance Schedule QP-202TH Maintenance EngineQP-202TH Maintenance Engine Pump Storage QP-202TH Preparation for Long -TERM StorageQP-202TH Trash Pump Parts MANUAL- REV 01/07/03 Engine Troubleshooting QP-202TH Troubleshooting EngineQP-202TH Troubleshooting ENGINE/PUMP Items Found In the Remarks Column QP-202TH Trash PUMP1TO 3 Unitswith Honda GX160K1TX2 Engine QP-202TH Suggested Spare PartsQP-202TH Pump Assy Part Name 32 QP-202TH Trash Pump Parts Manual REV. #1 01/07/03 Part Name QTY Remarks Honda GX160K1TX2 Engine AIR Cleaner Dual Assy Part Name QTY. Remarks Honda GX160K1TX2 Engine Camshaft Assy ROD, Push Honda GX160K1TX2 Engine Carburetor Assy Honda GX160K1TX2 Engine Carburetor Assy Honda GX160K1TX2 Engine Control Assy ARM, Governor Honda GX160K1TX2 Engine Crankcase Cover Assy CAP, OIL Filler Honda GX160K1TX2 Engine Crankshaft Assy Crankshaft T-TYPE Honda GX160K1TX2 Engine Cylinder Barrel Assy Includes Items W/ # Honda GX160K1TX2 Engine Cylinder Head Assy GUIDE, Valve OS Optional Honda GX160K1TX2 Engine FAN Cover Assy COVER, FAN *NH1* Black Honda GX160K1TX2 Engine Flywheel Assy FAN, Cooling Honda GX160K1TX2 Engine Fueltank Assy JOINT, Fuel Tank Honda GX160K1TX2 Engine Ignition Coil Assy Coil ASSY., Ignition Honda GX160K1TX2 Engine Muffler Assy Muffler Honda GX160K1TX2 Engine Piston Assy Piston + Rings Assy Honda GX160K1TX2 Engine Recoil Starter Assy REEL, Recoil Starter 64 QP-202TH Trash Pump Parts Manual REV. #1 01/07/03 Gasket KIT Honda GX160K1TX2 Engine Gasket KIT AssyHonda GX160K1TX2 Engine Labels Assy LABEL, Caution Effective October 1, 2002 Terms and Conditions of Sale Parts QP-202TH Trash Pump Parts MANUAL- REV 01/07/03 Multiquip INC