AquaStar NG operating instructions Water is TOO HOT

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PILOT LIGHT GOES OUT DURING OR IMMEDIATELY AFTER HOT WATER HAS BEEN USED

1. Gas pressure too low

Very low gas pressure may be caused by low delivered gas pressure, a jammed gas regulator or undersized gas lines. If the gas lines are undersized, there may still be the specified static gas line pressure. However when the water valve opens,and gas enters the burners, the pressure could drop sharply, causing the pilot flame to go out. Have a gas technician confirm the gas pressure both static and at maximum Btu output. Specifications for your heater are on page 2.

2. Pilot may be dirty or weak

See Page 12 for instructions on pilot maintenance.

3.Burners are not shutting down immediately when hot water is turned off

Note: If burners don’t shut down immediately when the hot water is turned off, the heater will overheat and the ECO will shut-off the gas. Rebuild the water valve assembly repair kit from BBTNA (part#8 703 406 204).

4.Water is too hot causing overheat sensor to shut heater down

Reduce burners by sliding gas control to single flame position or set control knob to a lower setting.

WATER IS TOO HOT

1. Burners are too strong

Note: If the inlet water is quite warm, slide gas valve control to single flame symbol ( ) and the heater will function on a minimum burner output.

2. Temperature selection is too hot

Turn the temperature adjustment knob to the left.

WATER IS NOT HOT ENOUGH

1.Temperature adjustment knob is set too low. Change the setting. Turn the temperature adjustment knob clockwise (to the right).

2.Water flow through the heater is higher than the capacity of the AquaStar to heat it

Reduce the flow demand at the faucet. See flow rates at specific temperature rises on page 2.

3.Btu input is too low due to insufficient gas pressure It is extremely important for a tankless instantaneous water heater to have the right size gas line to obtain the correct gas pressure

See specifications on page 2. Unlike storage tank water heaters, the burners of a tankless water heater must be very powerful to heat water instantaneously since they do this only at the time hot water is actually being used. It is therefore imperative that the gas pressure requirement be met exactly. Insufficient gas pressure will directly affect the water temperature at the time of usage. See pages 2 and 10 respectively for correct gas pressure settings and where gas pressures are taken.

4.Btu input is too low due to insufficient gas supply Make sure your main gas line is fully opened. If using LP gas, be sure that the size of the propane tank is adequate to supply the required gas pressure.

5.Cold water is mixing with the hot water between the AquaStar and the outlet

Compare water temperature at outlet of the AquaStar (hold the AquaStar’s outlet pipe with your hand) and at the tap. If these two are very different, check for mixing valve or plumbing crossover (see “BURNERS DO NOT IGNITE WHEN HOT WATER IS TURNED ON” paragraph # 6). Where automatic “anti-scald” valves are required by code, lower the temperature setting on the AquaStar as much as possible and balance the pressure between cold and hot water after the AquaStar.

6. Parts in water valve are dirty or damaged, which will prevent the gas valve from being fully opened.

Water valve maintenance needs to be performed, see #7 under BURNERS DO NOT IGNITE WHEN HOT WATER IS TURNED ON

HOT WATER TEMPERATURE FLUCTUATES

1. Unbalanced pressure in waterlines

The added restriction caused by the Aquastar in the hot water system can result in uneven pressures between the cold and the hot. In such cases when mixing cold water at the tap, the lower hot water pressure may be overpowered by a much higher cold water pressure, which may cause the Aquastar burners to shut down. Make sure faucet aerators or shower heads are free of minerals. Do not add any flow restrictor to the shower head.

2.Cold water is mixing with the hot water between the AquaStar and the outlet

See # 6 under “Burners do Not Ignite When Hot Water is Turned On”.

3.Inlet water pressure is erratic due to inadequate supply water pressure or saturated pressure tank on well system

For installation on a private well system with the use of a pressure tank, the lowest pressure range setting recommended is 30-50 psi (2.07-3.45 bar). Confirm that the pressure tank is not water logged.

4. Insufficient gas pressure

Check gas pressure requirements (page 2) and consult gas service person.

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Contents For Your Safety Table of ContentsWhat to do if YOU Smell GAS Unpacking the Aquastar Heater FeaturesFront View Side View Aquastar Model 38BGeneral Rules to Follow For Safe Operation Proper Location for Installing Your HeaterCombustion AIR Requirement Mounting InstallationMounting the Heater Appliances located in unconfined spacesFigure a VentingFigure C 720 606 Masonry ChimneysGAS Connections and Gas Regulator Altitude Natural Gas Liquid Propane Inches W.C Water ConnectionsOperating Instructions For Your Safety Read Before Lighting the PilotTable on back Setting the Water TemperaturePilot does not Light No gas to the Aquastar Gas cock on gas line may not be openIn-line Aquastar gas regulator jammed usually on LP gas Water valve parts may be dirty or components damaged Pilot Lights but Flame Goes OUT When Button is ReleasedWater is TOO HOT Main gas burner Water valve Heat exchanger720 606 Interior Components Diagram and Parts List LPG Interior Components Diagram Parts List 38BFlow chart of Aquastar 38 B General Limited Warranty720 606 720 606 System Co. Foschan Guangdong P.R. China Maintenance Table see pages 12