Bradford-White Corp PE440T*F(BN,SX) Introduction, Bradford White Defender Safety System

Page 5

Introduction

The Bradford White DEFENDER Safety System®

The Bradford White DEFENDER Safety System was designed to resist the ignition of flammable vapors that can occur outside of the water heater. Use and installation are nearly identical to previous versions of atmospherically fired and vented water heaters. A number of exclusive design features are incorporated in the system that will require additional knowledge on the part of the qualified service provider. The following information will instruct service professionals on the function, proper diagnosis, and repair of water heaters employing the Bradford White DEFENDER Safety System.

Introduction

The new Bradford White Programmable Efficiency water heaters are designed to provide reliable performance with enhanced standard features. New design features include reliable spark-to-pilot ignition system, enhanced diagnostics, simplified servicing, and the Bradford White Defender Safety System.

Spark-to-Pilot Ignition System - employing the spark-to-pilot ignition system promotes reliable and consistent pilot and main burner ignitions to provide hot water on demand.

Integrated Immersion Thermal Well/Gas Control with LED - was developed for ease of troubleshooting by providing simple diagnostic codes to pinpoint an installation or component performance issue.

Rugged Wiring Connections - receptacle type connections promote error free wiring.

The gas control maintains water temperature, ignition sequence, and regulates gas flow. If a situation outside of normal operating parameters exists, the gas control diagnostic LED will flash a code to positively identify an operational issue.

This service manual is designed to facilitate problem diagnosis and enhance service efficiency. To further promote quicker service times, the gas control can be removed and replaced without draining the water heater. A special tool is required and will be provided with each gas control kit shipped from your Bradford White wholesale distributor.

Please read the service manual completely before attempting service on this new series of models.

How the DEFENDER Safety System Works

During normal operation, air for combustion is drawn into the water heater through the openings in the jacket. This air travels down and around the combustion chamber and enters through holes in the very bottom of the corrosion resistant combustion chamber. The air then travels up through the flame arrestor louvers, where the velocity of the air is increased and its direction altered. The air then mixes in a normal manner with supplied gas and is efficiently combusted, producing very low NOx emissions.

In the unlikely event trace amounts of flammable vapors are present in the air flowing into the combustion chamber, the vapors are harmlessly ignited by the burner. If flammable vapors are in sufficient quantity to prevent normal combustion, the flammable vapor sensor recognizes this and shuts down the pilot and main burner. Should the flammable vapors continue to burn, the flame arrestor prevents the flames from traveling backwards and igniting vapors outside of the combustion chamber. In addition, the resettable thermal switch will open and shut down the pilot and main burner.

Page 5

5

Page 4 Page 6
Image 5
Page 4 Page 6
Contents Service Manual Table of Contents Page Page Introduction Bradford White Defender Safety SystemHow to Use this Manual How to Use this ManualSpecifications SpecificationsControl Timings Sequence of Operation Power Up SequenceNormal Heating Sequence Relay EnergizedNormal Heating Sequence cont’d Trial for Ignition Fault Abnormal Operation cont’d Temperature Sensor FaultSafety Circuit Fault Abnormal Operation cont’d Flame Sensing Fault LED Status Control Status Probable Cause Service Procedure TroubleshootingTroubleshooting Gas Valve / Control Model LED Status Accessory Module Probable Cause Burner Inspection Burner MaintenanceBurner Cleaning Procedure Unscrew the burner from the main burner orifice Pilot Inspection, Testing, and Replacement Burner Cleaning Procedure cont’dPilot Inspection, Testing, and Replacement cont’d Pilot MaintenanceThermal Well Testing Determine Water Temperature Inside Tank Thermal Well TestingThermal Well Testing cont’d Sensor Resistance at Various Temperatures Determine Tank TemperatureDetermine Water Temperature Inside Tank cont’d Gas Control & Thermal Well Removal From Water Heater Component DisassemblyGas Control Removal From Thermal Well Gas Control RemovalGas Control Removal From Thermal Well cont’d Gas Control Assembly to the Thermal WellFlammable Vapor Sensor Testing Gas Control AssemblyGas Control Assembly to the Thermal Well cont’d Flammable Vapor Sensor Testing cont’d Flammable Vapor Sensor TestingRelay Replacement VAC Circuit TraceRelay Replacement cont’d Relay ReplacementCommon Terms Common TermsPart Name and Description Parts ListParts@bradfordwhite.com Techserv@bradfordwhite.com

PE4403S*F(BN,SX), PE440T*F(BN,SX), PE4503*F(BN,SX), PE2XR504T*F(BN,SX) specifications

Bradford-White Corporation is a renowned manufacturer of water heating and storage products, well-regarded for its commitment to quality and innovation. Among its diverse product lineup, the PE2XR504T*F(BN,SX), PE4503*F(BN,SX), PE440T*F(BN,SX), and PE4403S*F(BN,SX) models stand out for their technology, efficiency, and performance. These commercial electric water heaters are designed for demanding applications, making them ideal for various settings, including restaurants, hotels, and industrial facilities.

One of the most notable features across these models is the use of advanced heating elements, which are engineered to provide rapid recovery and consistent hot water temperatures. This capability ensures that businesses can rely on a continuous supply of hot water, particularly during peak demand periods. The tanks are constructed with high-quality materials that guarantee durability and longevity, reducing the need for frequent replacements.

Another key feature is the digital temperature control system, which allows users to easily set and maintain the desired water temperature with precision. This technology not only enhances user convenience but also contributes to energy efficiency, allowing businesses to operate within sustainable parameters while minimizing energy costs. Additionally, certain models are equipped with Bradford-White’s patented Hydrojet® Total Performance System, which promotes superior tank cleaning and reduces sediment buildup, thereby improving efficiency and prolonging the life of the heater.

Safety is paramount in the design of these units. The incorporation of advanced safety features, including a self-resetting thermal cutoff and a high limit switch, helps protect against overheating. Furthermore, these models are built with a robust insulation system, which reduces heat loss and improves overall energy efficiency.

In terms of versatility, the PE2XR504T*F(BN,SX), PE4503*F(BN,SX), PE440T*F(BN,SX), and PE4403S*F(BN,SX) can be easily integrated into existing plumbing systems. They are available in various capacities and configurations, catering to a wide range of commercial needs. With their combination of cutting-edge technology, reliability, and safety features, these Bradford-White models are an excellent investment for any commercial establishment seeking efficient and dependable hot water solutions.
Top Page Image Contents