A.O. Smith COF, COBT, BTPN, BTP-140-140 thru 600-2500 warranty General Safety Information

Page 3

GENERAL SAFETY

INFORMATION

PRECAUTIONS

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDERWATER. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

IF THE UNIT IS EXPOSED TO THE FOLLOWING, DO NOT OPERATE HEATER UNTIL ALL CORRECTIVE STEPS HAVE BEEN MADE BY A QUALIFIED SERVICEMAN.

1.EXTERNAL FIRE.

2.DAMAGE.

3.FIRING WITHOUT WATER.

4SOOTING.

Heater must be protected from freezing downdrafts during shutdown periods.

GROUNDING INSTRUCTIONS

This water heater must be grounded in accordance with the National Electric Code and/or local codes. These must be followed in all cases.

This water heater must be connected to a grounded metal, permanent wiring system; or an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the water heater.

CHEMICAL VAPOR CORROSION

WARNING

CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY OCCUR IF AIR FOR COMBUSTION CONTAINS CERTAIN CHEMICAL VAPORS WHICH BREAK DOWN INTO ACIDS AT HIGH TEMPERATURE. SUCH CORROSION MAY RESULT IN FAILURE AND RISK OF ASPHYXIATION.

Spray can propellants, cleaning solvents, refrigerator and air conditioning refrigerants, swimming pool chemicals, calcium and sodium chloride (water softener salt), waxes, and process chemicals and typical compounds which are potentially corrosive. Do not store products of this sort near the heater. Also, air which is brought in contact with the heater should not contain any of these chemicals. If necessary, uncontaminated air should be obtained from remote or outside sources. The limited warranty is voided when failure of water heater is due to a corrosive atmosphere. (Refer to the limited warranty for complete terms and conditions).

IMPROPER COMBUSTION

WARNING

ATTIC AND/OR EXHAUST FANS OPERATING ON THE PREMISES WITH A WATER HEATER CAN RESULT IN CARBON MONOXIDE POISONING AND DEATH.

OPERATING OF THESE FANS CAN PRODUCE A DOWN DRAFT IN THE AREA OF THE WATER HEATER PREVENTING THE PRODUCTS OF COMBUSTION FROM EXHAUSTING THROUGH THE CHIMNEY OR VENT PIPE.

The venting of the water heater should be inspected by a qualified service technician at the time of installation and periodically thereafter to ensure a down-draft condition does not exist.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATING AIR. ADEQUATE AIR FOR COMBUSTION AND VENTILATION MUST BE PROVIDED FOR SAFE OPERATION.

LIQUID PETROLEUM MODELS

Water heaters for propane or liquefied petroleum gas (LPG) are different from natural gas models. A natural gas heater will not function safely on LP gas and no attempt should be made to convert a heater from natural gas to LP gas.

LP gas must be used with great caution. It is highly explosive and heavier than air. It collects first in the low areas making its odor difficult to detect at nose level. If LP gas is present or even suspected, do not attempt to find the cause yourself. Ventilate the area, then call your gas supplier or service agent. Keep area clear until a service call has been made.

The presence of LP gas may be difficult to detect. The use of a propane gas detector is recommended.

Only trained LP professionals should conduct the required safety checks in accordance with industry standards.

EXTENDED NON-USE PERIODS

WARNING

HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER SYSTEM SERVED BY THIS HEATER THAT HAS NOT BEEN USED FOR A LONG PERIOD OF TIME (GENERALLY TWO WEEKS OR MORE). HYDROGEN GAS IS EXTREMELY FLAMMABLE. To reduce the risk of injury under these conditions, it is recommended that a hot water faucet be opened for several minutes before using any electrical appliance connected to the hot water system. If hydrogen is present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow. THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIME IT IS OPEN.

INSULATION BLANKETS

Insulation blankets available to the general public for external use on gas water heaters are not approved for use on your A.O. Smith water heater. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank water heaters. Your A.O. Smith water heater meets or exceeds the ASHRAE/IES 90.1b-1992 standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary.

WARNING

The application of an insulation blanket will void the warranty for this water heater. Furthermore, the application of an insulation blanket may interfere with the operation of this water heater, possibly resulting in property damage, injury, or death.

HIGH ALTITUDE INSTALLATIONS

Your A.O. Smith water heater has been designed to operate at altitudes above 2000 feet, provided that requirement was specified at the time of order. The firing rate will be specified on the water heater rating plate.

3

Image 3
Contents Asme Table of Contents ForewordIdentification General Safety Information Required Ability FeaturesInstallation Instructions Water Temperature ControlAIR Requirements Locating the HeaterLeveling ClearancesVenting Vent ConnectorBarometric Draft Control Assembly Thermal Expansion Closed SystemWater Line Connections Relief ValveGAS Piping GAS Pressure Regulator WiringPurging GAS Meter Size City Gases onlyTypical Wire Diagram COF, 140 720 Kbtuh Typical Wire Diagram COBT, 140 300 KbtuhFilling TWO Unit Manifold InstallationOperation GeneralSediment Removal MaintenanceFlushing DrainingPower Burner Barometric Draft Control TroubleshootingCleaning FLUES-COF & Cobt only Vent SystemsReplacement Parts Water Heater Makes NoiseWater Leakage is Suspected Model BTP/BTPD/BTPN/COF/COBT Limited Warranty

BTP-140-140, BTPN, BTP-140-140 thru 600-2500, COF, COBT specifications

A.O. Smith, a renowned leader in water heating technology, offers a range of high-efficiency commercial boilers, including the COBT, BTP-140-140 through BTP-600-2500, BTPN, and COF models. Designed to cater to diverse heating needs, these systems are engineered for optimal performance, reliability, and efficiency, making them ideal for various applications, from hospitality to industrial processes.

The A.O. Smith COBT model stands out for its innovative features, such as a fully modulating burner that adjusts output based on demand, enhancing energy efficiency and ensuring consistent comfort. Its compact design allows for easy installation in limited spaces, while robust construction materials ensure longevity. The integrated controls offer real-time monitoring and diagnostics, allowing operators to maintain peak performance and reduce maintenance costs.

The BTP series, particularly the BTP-140-140 through BTP-600-2500, delivers high heating capabilities with a range of output options. These models feature a sophisticated heat exchanger design that maximizes heat transfer efficiency while minimizing energy consumption. The use of dual-fuel capability provides flexibility, allowing users to switch between natural gas and propane, thus enhancing operational resilience. The BTP units are also equipped with advanced modulating burners that adapt to varying load conditions, further optimizing fuel usage.

For applications requiring enhanced performance, the BTPN models offer additional features like integrated pumps and a larger footprint for increased capacity. This makes them ideally suited for high-demand environments where consistent hot water supply is critical. The COF model complements this lineup, focusing on oil-fired applications and delivering reliability across diverse operating conditions.

In terms of technology, A.O. Smith utilizes cutting-edge combustion systems and advanced control technologies that not only enhance efficiency but also meet stringent emission standards. The incorporation of condensing technology in many models enables users to harness latent heat from flue gases, significantly improving overall system efficiency.

Overall, A.O. Smith's COBT, BTP, BTPN, and COF models are engineered with a commitment to quality, efficiency, and user-friendliness. Their reliability, advanced technologies, and versatile applications make them a preferred choice for businesses looking for durable and efficient heating solutions. Whether for commercial or industrial needs, A.O. Smith continues to set the standard for water heating systems.