A.O. Smith BTP-140-140 thru 600-2500, COF Features, Installation Instructions, Required Ability

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Note: Some gas utility companies derate the heating value of the supplied gas at high elevations. Your authorized A.O. Smith Start- Up Agent must adjust for actual heating valve of the gas at the time of start-up.

FEATURES

WATER TEMPERATURE CONTROL

WARNING

THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE. HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE SCALD BURNS RESULTING IN SERIOUS PERSONAL INJURY AND/ OR DEATH. THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON’S AGE AND TIME OF EXPOSURE. THE SLOWER RESPONSE TIME OF DISABLED PERSONS INCREASES THE HAZARDS TO THEM. NEVER ALLOW SMALL CHILDREN TO USE HOT WATER TAP, OR TO DRAW THEIR OWN BATH WATER. NEVER LEAVE A CHILD OR DISABLED PERSON UNATTENDED IN A BATHTUB OR SHOWER.

THE WATER HEATER SHOULD BE LOCATED IN AN AREA WHERE THE GENERAL PUBLIC DOES NOT HAVE ACCESS TO SET TEMPERATURES.

SETTING THE WATER HEATER TEMPERATURE AT 120°F WILL REDUCE THE RISK OF SCALDS. Some states or provinces require settings at specific lower temperatures.

Below you will find listed the appropriate time-to-burn relationship for normal adult skin. Short repeated heating cycles caused by small hot water uses can cause temperatures at the point of use to exceed the thermostat setting by up to 20°F (11°C). If you experience this type of use, you should consider using lower temperature settings to reduce scald hazards.

Temperature

Time to Produce 2nd & 3rd

Setting

Degree Burns on Adult Skin

180°F (82°C)

Nearly Instantaneous

170°F (77°C)

Nearly Instantaneous

160°F (71°C)

About 1/2 Second

150°F (65°C)

About 1-1/2 Seconds

140°F (60°C)

Less than 5 Seconds

130°F (54°C)

About 30 Seconds

120°F (49°C)

More than 5 Minutes

Valves for reducing point-of-use temperature by mixing cold and hot water are available. Also available are inexpensive devices that attach to faucets to limit hot water temperatures. Contact a licensed plumber or the local plumbing authority.

The water temperature is controlled by two thermostats. One thermostat is located near the top of the tank and the other is in the lower part of the tank. The upper thermostat must be set at least 5°F higher than the lower thermostat. In the case where the water heater has electronic thermostats, this differential has been factory set and cannot be changed.

The thermostat temperature dials are accessible by opening the control compartment cover.

FIGURE 1

A high limit switch interrupts the power burner operation should the water temperature reach 200°F.

The high limit switch must be manually reset by depressing the red button on the front of the control when water temperature drops to about 180°F. The manual reset high limit can be found inside the control compartment.

INSTALLATION INSTRUCTIONS

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER IS REQUIRED TO BE PERFORMED BY AN AUTHORIZED A.O. SMITH STARTUP AGENT. PLUMBING, AIR SUPPLY, VENTING, GAS SUPPLY AND ELECTRICAL WORK ARE REQUIRED.

UNCRATING

The heater should be moved in the crate as close as possible to the installation site. Depending upon size, shipping weights range from about 1,300 to 4,500 pounds.

The installer should be guided by the instructions furnished with the heater, local codes and utility company requirements. Preference should be given to codes and requirements where they differ from the heater furnished instructions.

Additional publications, which should guide the installer, include:

The latest version of the National Fuel Gas Code, ANSI Z223.1, from American Gas Association Laboratories, 8501 East Pleasant Valley Road, Cleveland, OH 44131.

In Canada – CGA No. B149 (latest version), from Canadian Gas Association Laboratories, 55 Scarsdale Road, Don Mills, Ontario, Canada M3B 2R3.

Code for the installation of Heat Producing Appliances (latest version), from American Insurance Association, 85 John Street, New York, NY 11038.

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Contents Asme Foreword Table of ContentsIdentification General Safety Information Features Installation InstructionsWater Temperature Control Required AbilityLocating the Heater LevelingClearances AIR RequirementsVent Connector Barometric Draft Control AssemblyThermal Expansion Closed System VentingRelief Valve Water Line ConnectionsGAS Piping Wiring PurgingGAS Meter Size City Gases only GAS Pressure RegulatorTypical Wire Diagram Typical Wire Diagram COBT, 140 300 Kbtuh COF, 140 720 KbtuhTWO Unit Manifold Installation OperationGeneral FillingMaintenance FlushingDraining Sediment RemovalPower Burner Troubleshooting Cleaning FLUES-COF & Cobt onlyVent Systems Barometric Draft ControlWater Heater Makes Noise Replacement PartsWater Leakage is Suspected Model BTP/BTPD/BTPN/COF/COBT Limited Warranty

BTP-140-140, BTPN, BTP-140-140 thru 600-2500, COF, COBT specifications

A.O. Smith, a renowned leader in water heating technology, offers a range of high-efficiency commercial boilers, including the COBT, BTP-140-140 through BTP-600-2500, BTPN, and COF models. Designed to cater to diverse heating needs, these systems are engineered for optimal performance, reliability, and efficiency, making them ideal for various applications, from hospitality to industrial processes.

The A.O. Smith COBT model stands out for its innovative features, such as a fully modulating burner that adjusts output based on demand, enhancing energy efficiency and ensuring consistent comfort. Its compact design allows for easy installation in limited spaces, while robust construction materials ensure longevity. The integrated controls offer real-time monitoring and diagnostics, allowing operators to maintain peak performance and reduce maintenance costs.

The BTP series, particularly the BTP-140-140 through BTP-600-2500, delivers high heating capabilities with a range of output options. These models feature a sophisticated heat exchanger design that maximizes heat transfer efficiency while minimizing energy consumption. The use of dual-fuel capability provides flexibility, allowing users to switch between natural gas and propane, thus enhancing operational resilience. The BTP units are also equipped with advanced modulating burners that adapt to varying load conditions, further optimizing fuel usage.

For applications requiring enhanced performance, the BTPN models offer additional features like integrated pumps and a larger footprint for increased capacity. This makes them ideally suited for high-demand environments where consistent hot water supply is critical. The COF model complements this lineup, focusing on oil-fired applications and delivering reliability across diverse operating conditions.

In terms of technology, A.O. Smith utilizes cutting-edge combustion systems and advanced control technologies that not only enhance efficiency but also meet stringent emission standards. The incorporation of condensing technology in many models enables users to harness latent heat from flue gases, significantly improving overall system efficiency.

Overall, A.O. Smith's COBT, BTP, BTPN, and COF models are engineered with a commitment to quality, efficiency, and user-friendliness. Their reliability, advanced technologies, and versatile applications make them a preferred choice for businesses looking for durable and efficient heating solutions. Whether for commercial or industrial needs, A.O. Smith continues to set the standard for water heating systems.