Giant P200A-3100/5100, Tripex Ceramic Plunger Pump Installation Instructions

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INSTALLATION INSTRUCTIONS

Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance.

1.The pump should be installed flat on a base to a maximum of a 15 degree angle of inclina- tion to ensure optimum lubrication.

2.The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cause cavitation. Teflon tape should be used to seal all joints. If pumps are to be operated at temperatures in excess of

1200 F, it is important to insure a positive head to the pump to prevent cavitation.

3.The discharge plumbing from the pump should be properly sized to the flow rate to prevent line pressure loss to the work area. It is essential to provide a safety bypass valve between the pump and the work area to protect the pump from pressure spikes in the event of a blockage or the use of a shut-off gun.

4.Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of pressure spikes that occur in systems using a shut-off gun. A dampener must be positioned downstream from the unloader.

5.Crankshaft rotation on Giant Industries, Inc. pumps should be made in the direction desig- nated by the arrows on the pump crankcase. Reverse rotation may be safely achieved by following a few guidelines available upon request from Giant Industries, Inc. Required horsepower for system operation can be ob- tained from the charts on pages 3-7.

6.Before beginning operation of your pumping system, remember: Check that the crankcase and seal areas have been properly lubricated per recommended schedules. Do not run the pump dry for extended periods of time. Cavitation will result in severe damage. Always remember to check that all plumbing valves are open and that pumped media can flow freely to the inlet of the pump.

Finally, remember that high pressure operation in a pump system has many advantages. But, if it is used carelessly and without regard to its potential hazard, it can cause serious injury.

IMPORTANT OPERATING CONDITIONS

Failure to comply with any of these conditions invalidates the warranty.

1.Prior to initial operation, add oil to the crankcase so that oil level is between the two lines on the oil dipstick. DO NOT OVERFILL.

For P218A, P219A and P220A, use Giant Industries, Inc. oil (part # 01060) or the equivalent Kendall Turbo GT1 (20w-50) oil may be used. For P217A use Giant Oil (part #01150) or Mobil 1 (15W-50).

Crankcase oil should be changed after the first 50 hours of operation, then at regular intervals of 500 hours or less depending on operating conditions.

2.Pump operation must not exceed rated pressure, volume, or RPM. A pressure relief device must be installed in the discharge of the system.

3.Acids, alkalines, or abrasive fluids cannot be pumped unless approval in writing is obtained before operation from Giant Industries, Inc.

4.Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures.

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Contents Contents P200A-3100/5100Installation Instructions Specifications Model P217A-3100/5100 P217A-3100/5100 HorsepowerSpecifications Model P218A-3100/5100 P218A-3100/5100 HorsepowerSpecifications Model P219A-3100/5100 P219A-3100/5100 HorsepowerModel P220A-3100/5100 SpecificationsP220A-3100/5100 Horsepower Specifications Model P221A-3100 P221A-3100 Horsepower RequirementsP200A-3100/5100 Series Parts List Position Item# DescriptionExploded View P200A-3100/5100 Series Repair Instruction P200A-3100/5100 Series Repair Instruction P200A-3100/5100 Series Giant Industries Limited Warranty P200A-3100/5100 Dimensions mm
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Tripex Ceramic Plunger Pump, P200A-3100/5100 specifications

The Giant Tripex Ceramic Plunger Pump P200A-3100/5100 is a cutting-edge solution designed for high-performance applications in various industries. This pump stands out for its reliability, durability, and efficiency, making it an ideal choice for demanding tasks in sectors such as construction, agriculture, and industrial cleaning.

One of the main features of the P200A-3100/5100 is its innovative ceramic plunger technology. The ceramic plungers provide exceptional wear resistance and reduce the necessity for frequent replacements, translating to lower maintenance costs and longer operational life. They are engineered to handle abrasive liquids, making this pump particularly capable of delivering consistent performance in challenging environments.

The pump operates smoothly at high pressure, with the capability to generate pressures up to 3100 PSI (P200A-3100) and up to 5100 PSI (P200A-5100). This makes it suitable for various applications such as pressure washing, fluid transfer, and chemical dispensing. The robust design ensures that it can withstand high pressures without risking damage, making it a trustworthy choice for users.

Another key characteristic of the P200A series is its versatile flow rates. With output options that cater to different operational needs, users can easily select a model that aligns with their specific requirements. The pump’s efficient performance can lead to significant time savings and enhanced productivity.

The P200A-3100/5100 also benefits from a compact design that facilitates easy installation and integration into existing systems. Its lightweight construction makes it manageable for operators, further improving usability across various locations. Moreover, the pump’s low noise operation enhances the working environment, ensuring compliance with noise regulations in sensitive areas.

Technologically, the Giant Tripex pump incorporates advanced sealing technologies to prevent leaks and ensure operational safety. The efficient hydraulic design minimizes energy consumption, making the P200A an environmentally friendly option in comparison to other pumps on the market.

Additionally, the pump's compatibility with a wide range of fluids expands its usability. Whether it's water, oils, or various chemicals, the P200A series is dissected to handle them effectively.

In conclusion, the Giant Tripex Ceramic Plunger Pump P200A-3100/5100 embodies a perfect blend of innovation and practical design, providing users with a reliable tool that excels in performance and efficiency. Its advanced technology and robust features position it as a preferred choice for those seeking durable and high-pressure pumping solutions.