Graco 223984, 215873, 222539, 223991 Grounding, Typical Installation KEY, System Accessories

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INSTALLATION

TYPICAL INSTALLATION

YF

K

D

C

M

L

H

E

J

A

G N

B

KEY

 

A

Air Supply Hose to Pump

 

B

Air Line Filter

 

C

Air Regulator and Gauge

 

D

Bleed–Type Master Air Valve

 

E

Air Line Lubricator

 

F

Pump Runaway Valve

 

G

Bleed–Type Master Air Valve

4

H

Fluid Drain Valve

J

Air–Powered Ram

 

K

Gun/Dispensing Valve

 

L

Grounded Fluid Supply Hose

 

M

Whip Hose

 

N

Air Supply Hose to Ram

 

Y

Pump Ground Wire

 

4

Pump Bleeder Valve

The reference numbers and letters in the text refer to the callouts in Figures 1–3 and the Parts Drawings.

See pages 16–18 for accessories available from Graco. Be sure all accessories are properly sized to withstand the pressures in the system.

The Typical Installation shown above is only a guide to selecting and installing required and optional accesso- ries. For assistance in designing a system to suit your particular needs, contact your Graco representative.

The Dimensional Drawing on page 19 provides neces- sary measurements for mounting the pump. If you use an accessory ram (J), as shown in the T ypical Installation, refer to the separate ram manual for mounting dimension requirements.

System Accessories

Install the air line accessories in the order shown in the Typical Installation. Working upstream from the pump air inlet, install a pump runaway valve (F) to shut off the air to the pump if the pump accelerates beyond the pread- justed setting. A pump which runs too fast can be seri- ously damaged.

Next, install an air line lubricator (E) for automatic air mo- tor lubrication, a bleed–type master air valve (D) to re- lieve air trapped between the valve and the pump, an air regulator (C) to control pump speed, and an air line filter

(B)to remove harmful dirt and moisture from the com- pressed air supply. Install a second bleed valve (G) on the pump air line to isolate the accessories for servicing.

Be sure the pump air line (A) is properly grounded, and is large enough to supply an adequate volume of air to the motor. An air–powered ram (J) requires a separate grounded air supply line (N).

4306–646

WARNING

Two accessories are required in your system: a bleed–type master air valve (D) and a fluid drain valve (H). These accessories help reduce the risk of serious bodily injury including fluid injection, splash- ing in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing the pump.

The bleed–type master air valve relieves air trapped between this valve and the pump after the air is shut off. Trapped air can cause the pump to cycle unex- pectedly. Locate the valve close to the pump.

The fluid drain valve assists in relieving fluid pres- sure in the displacement pump, hose and spray gun; triggering the spray gun to relieve pressure may not be sufficient.

Install a fluid drain valve (H) close to the pump fluid outlet. Then connect a grounded fluid supply hose (L). Be- tween the fluid supply hose (L) and the gun/dispensing valve (K), install a whip hose (M) for greater flexibility.

NOTE: To use the optional fluid outlet at the base of the air motor, connect a riser tube between the stan- dard outlet and the optional outlet.

GROUNDING

WARNING

Before operating the pump, ground the system as explained under FIRE OR EXPLOSION HAZARD and Grounding on page 3.

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Contents Table of Contents Drum LENGTH, with Priming Piston Ratio Bulldog PumpsRatio King Pumps Graco INC. P.O. BOX 1441 MINNEAPOLIS, MNMoving Parts Hazard Fluid Injection HazardEquipment Misuse Hazard Hose SafetyFire or Explosion Hazard Installation Typical Installation KEYSystem Accessories GroundingStarting and Adjusting the Pump Flush the Pump Before UsingOperation Maintenance Pressure Relief Procedure W arning on 306-646Flushing LubricationTroubleshooting Guide Problem Cause SolutionDisplacement Pump Service Sure Relief Procedure Warning on page 7 to preDisplacement Pump Disassembly Displacement Pump Includes Items 3-38 Parts Drawing Standard Pumps Ratio King Pump with Standard Air MotorParts List Standard Pumps HOW to Order PartsParts Drawing SEVERE-DUTY Pumps Model 222-526, Series aParts List SEVERE-DUTY Pumps Displacement Pump AssemblyAccessories USE Genuine Graco Parts and AccessoriesFluid Drain Valve Graco Throat Seal Liquid Non-evaporating liquid for wet cupFloor Stand KIT HYDRA-MASTIC Automatic Airless Spray GUN Pistol Grip FLO-GUNExtrusion FLO-GUN Grounded BUNA-N AIR Supply HoseDimensions Mounting Hole Layout Service InformationGraco Warranty and Disclaimers Technical DataImportant Phone Numbers