Ingersoll-Rand manual Parts List / PD05P-XXX-XXX AIR Motor Section, AIR Motor Parts List

Page 6

PARTS LIST / PD05P-XXX-XXX AIR MOTOR SECTION

9Indicates parts included in 637141 air section repair kit.

AIR MOTOR PARTS LIST

Item

Description (size)

(Qty)

Part No.

[Mtl]

101

Motor Body

(1)

93091

[P]

 

 

 

 

 

9 102

“O” Ring (3/32” x 1” o.d.)

(2)

Y325-117

[B]

… 103

Sleeve

(1)

93087

[Bz]

… 104

Snap Ring (13/16”)

(2)

37285

[C]

 

 

 

 

 

111

Spool

(1)

93085

[D]

 

 

 

 

 

118

Piston

(1)

93088

[C]

 

 

 

 

 

9 119

“O” Ring (1/8” x 3/4” o.d.)

(4)

93075

[U]

… 120

Spacer

(3)

115959

[Z]

 

 

 

 

 

9 122

Snap Ring (1/2”)

(2)

77802

[C]

129

Muffler

(1)

66972

[P]

 

 

 

 

 

129

Exhaust Cover (optional)

(1)

93092

[PS]

9 130

Gasket

(1)

93107

[SY]

131

Bolt (5/16 - 18 x 1-1/4”)

(16)

93095

[SS]

 

 

 

 

 

9 132

Gasket

(1)

93339-1

[B]

†“Smart Parts”, keep these items on hand in addition to the service kit for fast repair and reduction of down time.

MATERIAL CODE

[B]

=

Nitrile

[D]

=

Acetal

[SY] =

Syn-Seal

[Bz]

=

Bronze

[P]

=

Polypropylene

[U] = Polyurethane

[C]

=

Carbon Steel

[PS] =

Polyester

[Z] =

Zinc

[Ck]

=

Ceramic

[SS] =

Stainless Steel

 

 

DIAPHRAGM PUMP SERVICE

GENERAL SERVICE NOTES:

yInspect and replace old parts with new parts as neces- sary. Look for deep scratches on metallic surfaces, and nicks or cuts in “O” rings.

yTools needed to complete disassembly and repair:

y1/2” socket or wrench, 7/16” socket or wrench, torque wrench (measuring inch pounds), “O” ring pick.

FLUID SECTION DISASSEMBLY

1.Remove (61) top manifold.

2.Remove (19) “O” rings, (21) seats, (12) washers (where ap- plicable) and (22) balls.

3.Remove (60) bottom manifold.

4.Remove (19) “O” rings, (21) seats, (12) washers (where ap- plicable) and (22) balls.

5.Remove (15) fluid caps.

6.Remove (14) bolt, (6) diaphragm washer, (7) or (7 / 8) dia- phragms and (5) washer.

7.Remove (1) connecting rod from air motor.

8.Carefully remove remaining (14) bolt, (6) diaphragm washer, (7) or (7 / 8) diaphragms and (5) washer from (1) connecting rod. Do not mar surface of connecting rod.

9.Remove (2) “O” ring from connecting rod.

Item

Description (size)

(Qty)

Part No.

[Mtl]

133

Washer (9/32” i.d.)

(4)

93096

[SS]

134

Bolt (1/4” - 20 x 5”)

(4)

Y6-419-T

[SS]

135

Valve Block

(1)

93090

[P]

136

Plug

(1)

93086

[D]

9 137

“O” Ring (3/32” x 1-1/2” o.d.)

(1)

Y325-125

[B]

9 138

“U” Cup Packing (1/8” x 1” o.d.)

(1)

94395

[U]

9 139

“U” Cup Packing (1/8” x 1-7/16” o.d.)

(1)

96383

[U]

9 140

Valve Insert

(1)

93276

[Ck]

9 141

Valve Plate

(1)

93275

[Ck]

142

Washer

(2)

116038

[Z]

143

Plate

(2)

93089

[SS]

201

Muffler (optional)

(1)

93110

[C]

9

Key-Lube, “O” Ring Lubricant

(1)

93706-1

 

 

Key-Lube, 10 Pack

 

637175

 

NOTE 1: A major valve service assembly is available separately which in- cludes items 111, 132, 135 - 141. Order part number 66362.

FLUID SECTION REASSEMBLY

yReassemble in reverse order.

yLubricate (1) connecting rod and (2) “O” ring with Key- Lube “O” ring lube.

yInstall (5) washers with i.d. chamfer toward diaphragm.

yWhen replacing PTFE diaphragms, install the 93465 San- toprene diaphragm behind the PTFE diaphragm.

AIR MOTOR SECTION SERVICE

Service is divided into two parts - 1. Pilot Valve, 2. Major Valve.

yAir Motor Section service is continued from Fluid Section repair.

PILOT VALVE DISASSEMBLY

1.Remove (122 and 104) snap rings.

2.Remove (143) plates.

3.Remove (103) sleeve and (102) “O” rings.

4.Remove (118) piston, (142) washers, (119) “O” rings and (120) spacers from (101) motor body.

PILOT VALVE REASSEMBLY

1.Assemble (119) "O" rings, (120) spacers and (142) washers on (118) piston.

2.Insert the stack into the (101) body. (103) sleeve may be used to assist pressing stack into body.

3.Install (103) sleeve and (102) "O" rings into (101) body.

4.Install (143) plates and (122 and 104) snap rings.

Page 6 of 8

PD05P-XXX-XXX (en)

Image 6
Contents Including OPERATION, Installation & Maintenance Service KitsModel Description Chart Ratio MetallicOperating and Safety Precautions General Description MaintenanceOperating Instructions AIR and Lube RequirementsParts List / PD05P-XXX-XXX Fluid Section Pages 6 Torque SequencePTFEFor the AIR MO TOR SECTION, see Lubrication / SealantsParts List / PD05P-XXX-XXX AIR Motor Section AIR Motor Parts ListTorque Requirements Major Valve DisassemblyMajor Valve Reassembly Lips Must Face Each OtherLow output volume Trouble ShootingDimensional Data Product discharged from air exhaust

PD05P-XXX-XXX specifications

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