Ingersoll-Rand PD05P-XXX-XXX manual Operating and Safety Precautions

Page 2

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

 

 

 

 

 

 

 

/ or carefully and slowly loosening and removing out-

 

EXCESSIVE AIR PRESSURE

 

HAZARDOUS MATERIALS

 

 

let hose or piping from pump.

 

STATIC SPARK

 

HAZARDOUS PRESSURE

 

 

 

 

 

 

 

 

 

WARNING

HAZARDOUS MATERIALS. Can cause serious

 

 

 

 

 

 

 

 

 

 

 

 

 

 

injury or

property damage. Do not attempt to return

 

 

 

 

 

 

 

 

 

EXCESSIVE AIR PRESSURE. Can cause per-

a pump to the factory or service center that contains

WARNING

 

 

 

 

 

 

hazardous material. Safe handling practices must

sonal injury, pump damage or property damage.

y Do not exceed the maximum inlet air pressure as

comply with local and national laws and safety code

stated on the pump model plate.

 

 

 

requirements.

y Be sure material hoses and other components are

y Obtain Material Safety Data Sheets on all materials

able to withstand fluid pressures developed by this

from the supplier for proper handling instructions.

pump. Check all hoses for damage or wear. Be certain

WARNING

EXPLOSION HAZARD. Models containing

dispensing device is clean and in proper working con-

aluminum

wetted parts cannot be used with 1,1,1-tri-

dition.

 

 

 

chloroethane, methylene chloride or other haloge-

 

 

STATIC SPARK. Can cause explosion result-

nated hydrocarbon solvents which may react and

WARNING

ing in severe injury or death. Ground pump and

explode.

pumping system.

 

 

 

y Check pump motor section, fluid caps, manifolds and

y Use the pump ground lug provided. Connect to a 12

all wetted parts to assure compatibility before using

ga. (minimum) wire (kit is included) to a good earth

with solvents of this type.

ground source.

 

 

 

CAUTION

Verify the chemical compatibility of the

y Sparks can ignite flammable material and vapors.

pump wetted parts and the substance being pumped,

y The pumping system and object being sprayed must

flushed or recirculated. Chemical compatibility may

be grounded when it is pumping, flushing, recirculat-

change with temperature and concentration of the

ing or spraying flammable materials such as paints,

chemical(s) within the substances being pumped,

solvents, lacquers, etc. or used in a location where

flushed or circulated. For specific fluid compatibility,

surrounding atmosphere is conducive to spontaneous

consult the chemical manufacturer.

combustion. Ground the dispensing valve or device,

CAUTION

Maximum temperatures are based on

containers, hoses and any object to which material is

mechanical

stress only. Certain chemicals will signifi-

being pumped.

 

 

 

cantly reduce maximum safe operating temperature.

y Secure pump, connections and all contact points to

Consult the chemical manufacturer for chemical com-

avoid vibration and generation of contact or static

patibility and temperature limits. Refer to PUMP DATA

spark.

 

 

 

on page 1 of this manual.

y Consult local building codes and electrical codes for

CAUTION

Be certain all operators of this equipment

specific grounding requirements.

 

 

 

have been

trained for safe working practices, under-

y After grounding, periodically verify continuity of

stand it’s limitations, and wear safety goggles / equip-

electrical path to ground. Test with an ohmmeter

ment when required.

from each component (e.g., hoses, pump, clamps, con-

CAUTION

Do not use the pump for the structural sup-

tainer, spray gun, etc.) to ground to insure continuity.

port of the piping system. Be certain the system com-

Ohmmeter should show 0.1 ohms or less.

ponents are properly supported to prevent stress on

y Submerse the outlet hose end, dispensing valve or

the pump parts.

device in the material being dispensed if possible.

y Suction and discharge connections should be flex-

(Avoid free streaming of material being dispensed.)

ible connections (such as hose), not rigid piped,

y Use hoses incorporating a static wire.

and should be compatible with the substance being

y Use proper ventilation.

 

 

 

pumped.

y Keep inflammables away from heat, open flames and

CAUTION

Prevent unnecessary damage to the pump.

sparks.

 

 

 

Do not allow pump to operate when out of material

y Keep containers closed when not in use.

for long periods of time.

WARNING

Pump exhaust may contain contaminants.

y Disconnect air line from pump when system sits idle

Can cause

severe injury. Pipe exhaust away from work

for long periods of time.

area and personnel.

 

 

 

CAUTION

Use only genuine ARO® replacement parts

y In the event of a diaphragm rupture, material can be

to assure

compatible pressure rating and longest ser-

forced out of the air exhaust muffler.

vice life.

y Pipe the exhaust to a safe remote location when

NOTICE

Install the pump in the vertical position.

pumping hazardous or inflammable materials.

The pump

may not prime properly if the balls do not

y Use a grounded 3/8” minimum i.d. hose between the

check by gravity upon start-up.

pump and the muffler.

 

 

 

NOTICE

Re-torque all fasteners before operation.

 

 

HAZARDOUS PRESSURE. Can result in seri-

Creep of

housing and gasket materials may cause

WARNING

ous injury

or property damage. Do not service or

fasteners to loosen. Re-torque all fasteners to insure

clean pump, hoses or dispensing valve while the sys-

against fluid or air leakage.

tem is pressurized.

 

 

 

NOTICE

Replacement warning labels are available

y Disconnect air supply line and relieve pressure from

upon request: “Static Spark” pn \ 93616-1, Diaphragm

the system by opening dispensing valve or device and

Rupture” pn \ 93122.

Page 2 of 8

PD05P-XXX-XXX (en)

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Contents Including OPERATION, Installation & Maintenance Service KitsModel Description Chart Ratio MetallicOperating and Safety Precautions General Description MaintenanceOperating Instructions AIR and Lube RequirementsParts List / PD05P-XXX-XXX Fluid Section Pages 6 Torque SequencePTFEFor the AIR MO TOR SECTION, see Lubrication / SealantsParts List / PD05P-XXX-XXX AIR Motor Section AIR Motor Parts ListTorque Requirements Major Valve DisassemblyMajor Valve Reassembly Lips Must Face Each OtherLow output volume Trouble ShootingDimensional Data Product discharged from air exhaust

PD05P-XXX-XXX specifications

The Ingersoll-Rand PD05P-XXX-XXX is a cutting-edge portable air compressor designed for versatility and efficiency. Known for its robust performance, this model caters to a wide array of applications, including construction, maintenance, and industrial operations.

One of the most notable features of the PD05P-XXX-XXX is its exceptional power-to-weight ratio. Despite its compact size, this air compressor delivers impressive airflow, making it ideal for powering pneumatic tools such as nail guns, impact wrenches, and air hammers. The unit is engineered to offer a reliable flow rate, ensuring that tasks are completed efficiently without interruptions.

The design of the PD05P-XXX-XXX incorporates advanced technology to enhance its performance and durability. It is equipped with a state-of-the-art oil-lubricated pump which not only improves the longevity of the compressor but also reduces noise levels during operation. This means users can work in more confined spaces or areas where noise regulations are a concern without compromising on power.

Another significant characteristic of the Ingersoll-Rand PD05P-XXX-XXX is its user-friendly interface. The controls are intuitively placed, providing easy access for operators. This ensures seamless adjustments during high-pressure tasks, allowing for a swift transition between various applications. Furthermore, the unit features built-in safety mechanisms that protect against overheating and pressure surges, making it a reliable choice for both seasoned professionals and novices.

Portability is a key aspect of the PD05P-XXX-XXX, as it is designed with rugged wheels and a sturdy handle for easy transportation across job sites. Its compact frame allows for hassle-free storage, ensuring that it can fit in tight spaces or be tucked away when not in use.

In conclusion, the Ingersoll-Rand PD05P-XXX-XXX stands out in the portable air compressor market due to its combination of power, efficiency, and convenience. Its advanced technologies, durability, and user-centric design make it a preferred choice for those seeking a reliable air compressor for varied tasks. Whether for professional use or personal projects, the PD05P-XXX-XXX is a robust tool that delivers outstanding performance while maintaining ease of use.