Ingersoll-Rand PM10X-X-X-A02 manual Parts List / PM10X-XXX-XXX-A02 AIR Section

Page 6

PARTS LIST / PM10X-XXX-XXX-A02 AIR SECTION

nIndicates parts included in 637397 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.

AIR MOTOR PARTS

Item

Description (size)

Qty

Part No.

[Mtl]

101

Center Body

(PM10A-X)

(1)

95888

[A]

 

 

 

(PM10R-X)

(1)

95970

[P]

 

 

 

(PM10S-X)

(1)

95901

[SS]

103

Bushing

 

(1)

96000

[D]

105

Screw (M6 x 1 - 6g)

 

 

 

 

(PM10A-X and PM10S-X) (16 mm long)

(4)

95991

[SS]

 

(PM10R-X) (130 mm long)

(4)

95886

[SS]

107

End Plate (PM10R-X only)

(2)

95840

[SS]

111

Spool

(PM10A-X and PM10S-X)

(1)

95835

[D]

 

 

(PM10R-X)

(1)

96293

[D]

118

Actuator Pin

 

(2)

95999

[SS]

121

Sleeve

 

 

(2)

95123

[D]

128

Pipe Plug (1/8 - 27 N.P.T. x .27”)

(1)

Y17-50-S

[SS]

 

(PM10A-X and PM10S-X only)

 

 

 

 

 

 

 

 

 

 

n 132

Gasket

 

 

(1)

96170

[B]

133

Washer

(1/4”) (PM10A-X)

(3)

Y117-416-C

[C]

 

 

(M6) (PM10R-X)

(6)

95931

[SS]

 

 

(1/4”) (PM10S-X)

(3)

Y14-416-T

[SS]

134

Screw (M6 x 1 - 6g x 20 mm) (PM10R-X)

(6)

95887

[SS]

 

(PM10A-X and PM10S-X)

(4)

95887

[SS]

135

Valve Block

(PM10A-X)

(1)

95942-3

[Z]

 

 

 

(PM10R-X)

(1)

96174-1

[P]

 

 

 

(PM10S-X)

(1)

95939-3

[SS]

136

End Cap (PM10A-X)

(1)

95941

[Z]

 

 

(PM10R-X)

(1)

95833

[P]

 

 

(PM10S-X)

(1)

95938

[SS]

KItems includedd in fluid section service kit, see page 4.

Item

Description (size)

Qty

Part No.

[Mtl]

n 137

Gasket

(1)

95844

[B]

n 138

“U” Cup (3/16” x 1-5/8” o.d.)

(1)

Y186-53

[B]

n 139

“U” Cup (3/16” x 1-1/8” o.d.)

(1)

Y186-49

[B]

140

Valve Insert

(1)

95838

[AO]

141

Valve Plate

(1)

95885

[AO]

n 166

Gasket

(1)

96171

[B]

n 167

Pilot Piston (includes 168 and 169)

(1)

67164

[D]

168

“O” Ring (3/32” x 5/8” o.d.)

(2)

94433

[U]

169

“U” Cup (1/8” x 7/8” o.d.)

(1)

Y240-9

[B]

170

Piston Sleeve

(1)

94081

[Br]

n 171

“O” Ring (3/32” x 1-1/8” o.d.)

(1)

Y325-119

[B]

n 172

“O” Ring (1/16” x 1-1/8” o.d.)

(1)

Y325-22

[B]

n 173

“O” Ring (3/32” x 1-3/8” o.d.)

(2)

Y325-123

[B]

K n 174

“O” Ring (1/8” x 1/2” o.d.)

(2)

Y325-202

[B]

n 176

Diaphragm (check valve)

(2)

95845

[SP]

181

Roll Pin (5/32” o.d. x 1/2” long)

(4)

Y178-52-S

[SS]

n 200

Gasket (PM10A-X and PM10S-X)

(1)

96172

[B]

 

(PM10R-X)

(1)

95842

[B]

201

Muffler (PM10R-X-X)

(1)

93139

[P]

 

(PM10A-X-X and PM10S-X-X)

(1)

350-568

- - -

233

Adapter Plate

(1)

95832

[P]

236

Nut (M6 x 1 - 6g) (PM10R-X only)

(4)

95924

[SS]

L n

Lubriplate FML-2 Grease

(1)

94276

 

 

Lubriplate Grease Packets (10)

 

637308

 

AIR MOTOR SECTION SERVICE

Service is divided into two parts - 1. Pilot Valve, 2. Major Valve.

GENERAL REASSEMBLY NOTES:

SAir Motor Section Service is continued from Fluid Section repair.

SInspect and replace old parts with new parts as necessary. Look for deep scratches on surfaces, and nicks or cuts in “O” rings.

STake precautions to prevent cutting “O” rings upon installation.

SLubricate “O” rings with Lubriplate FML-2 grease.

SDo not over-tighten fasteners, refer to torque specification block on view.

SRe-torque fasteners following restart.

SSERVICE TOOLS -- To aid in the installation of (168) “O” rings onto the (167) pilot piston, use tool # 204130-T, available from ARO.

PILOT VALVE DISASSEMBLY

1.A light tap on (118) should expose the opposite (121) sleeve, (167) pilot piston and other parts.

2.Remove (170) sleeve, inspect inner bore of sleeve for damage.

PILOT VALVE REASSEMBLY

1.Clean and lubricate parts not being replaced from service kit.

2.Install new (171 and 172) “O” rings, replace (170) sleeve.

3.Install new (168) “O” rings and (169) seal - Note the lip direction. Lu- bricate and replace (167).

4.Reassemble remaining parts, replace (173 and 174) “O” rings.

MAJOR VALVE DISASSEMBLY

1.Remove (135) valve block and (233) adapter plate, exposing (132 and 166) gaskets and (176) checks.

2.Insert a small flat blade screwdriver into the notch in the side of (135) valve block and push in on tab to remove (233) adapter plate, releas- ing (140) valve insert, (141) valve plate, (200) gasket.

3.Remove (136) end cap and (137) gasket, releasing (111) spool.

MAJOR VALVE REASSEMBLY

1.Install new (138 and 139) “U” cups on (111) spool -- LIPS MUST

FACE EACH OTHER.

2.Insert (111) spool into (135) valve block.

3.Install (137) gasket on (136) end cap and assemble end cap to (135) valve block, securing with (107) end plates (where applicable) and (105) screws.

4.Install (140) valve insert and (141) valve plate into (135) valve block. NOTE: Assemble (140) valve insert with “dished” side toward (141) valve plate. Assemble (141) valve plate with part number identifica- tion toward (140) valve insert.

5.Assemble (200) gasket and (233) adapter plate to (135) valve block. NOTE: Assemble (233) adapter plate with notched side down.

6.Assemble (132 and 166) gaskets and (176) checks to (101) body.

7.Assemble (135) valve block and components to (101) body, secur- ing with (134) screws.

Page 6 of 8

PM10X-XXX-XXX-A02 (en)

Page 5 Page 7
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Contents Weight Service KitsModel Description Chart Ratio MetallicOperating and Safety Precautions Maintenance InstallationParts and Service Kits Fluid Section DisassemblyParts List / PM10X-XXX-XXX-A02 Fluid Section Service KitAluminum 70 k 144 k 131 ,x 70 k 29 , U 195 91026 , U 175 kParts List / PM10X-XXX-XXX-A02 AIR Section Major Valve Trouble Shooting Dimensional Data

PM10X-X-X-A02 specifications

The Ingersoll-Rand PM10X-X-X-A02 is a high-performance portable air compressor designed for a variety of applications, from construction sites to industrial uses. Known for its durability, efficiency, and versatility, this model stands out in the market for its compact design and high output capabilities.

One of the main features of the PM10X-X-X-A02 is its powerful engine, which delivers consistent performance under demanding conditions. This compressor is equipped with a reliable, heavy-duty engine that generates substantial air pressure while maintaining fuel efficiency. The unit is capable of producing up to 80 CFM at 100 PSI, making it ideal for powering pneumatic tools and machinery.

In terms of technology, the PM10X-X-X-A02 features advanced control systems that enhance operational efficiency. The integrated air management system automatically optimizes airflow and pressure, ensuring that the right amount of compressed air is delivered at all times. This not only improves the performance of connected tools but also helps to reduce energy consumption, making it a cost-effective solution for users.

Another characteristic that sets the PM10X-X-X-A02 apart is its rugged construction. Built with durable materials and components, this compressor is designed to withstand harsh environments. Its weather-resistant housing protects the internal components from the elements, while its robust frame ensures stability and minimizes vibrations during operation.

The portability of the PM10X-X-X-A02 is another significant advantage. With a compact design and equipped with wheels, it can be easily transported from one location to another. This feature is particularly beneficial for professionals who need to move their equipment frequently, allowing for greater flexibility and efficiency on the job site.

In addition, the PM10X-X-X-A02 is designed with user-friendly features, including easy-to-access maintenance points and an intuitive control panel. This makes it simpler for users to perform routine maintenance and operate the compressor without extensive training.

Overall, the Ingersoll-Rand PM10X-X-X-A02 is a robust, efficient, and versatile portable air compressor suited for various applications. Its combination of power, advanced technology, and portability makes it a reliable choice for professionals in need of a dependable air source. Whether for construction, manufacturing, or other industries, its performance and durability are sure to meet demanding requirements.
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