Emerson Process Management Rev AA, M310/FSM Introduction, Scope and Purpose of the Safety Manual

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Functional Safety Manual

IP101/FSM, Rev AA

January 2012

Horizontal Float Switch

Magnetic Level Switch Functional Safety Manual

INTRODUCTION

Scope and Purpose of the Safety Manual

This safety manual contains the information to design, install, verify and maintain a Safety Instrumented Function (SIF) utilizing the Mobrey magnetic level switch.

The manual provides the necessary requirements to enable the integration of the horizontal point-level float switch when showing compliance with the IEC 61508 or IEC 61511 functional safety standards. It indicates all assumptions that have been made on the usage of the level switch. If these assumptions cannot be met by the application, the Safety Integrity Level (SIL) capability of the product may be adversely affected.

Skill Level Requirement

Terms, Abbreviations, And Acronyms

NOTE:

For product support, use the contact details on the back page.

System design, installation and commissioning, and repair and maintenance shall be carried out by suitably qualified personnel.

Basic Safety

Freedom from unacceptable risk of harm.

BPCS

Basic Process Control System – a system which responds to input signals from the process, its associated equipment, other programmable systems and/or an operator and generates output signals causing the process and its associated equipment to operate in the desired manner but which does not perform any safety instrumented functions with a claimed SIL greater than or equal to 1.

Fail-safe State

State where switch output is in the state corresponding to an alarm condition. In this condition the switch contacts will normally be open.

Fail Dangerous

Failure that does not respond to an input from the process (i.e. not switching to the fail-safe state).

Fail Dangerous Detected

Failure that is dangerous but is detected.

Fail Dangerous Undetected

Failure that is dangerous and that is not detected.

Fail No Effect

Failure of a component that is part of the safety function but that has no effect on the safety function.

Fail Safe

Failure that causes the switch to go to the defined fail-safe state without an input from the process.

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Contents Mobrey Magnetic Level Switches Functional Safety ManualPage Contents Introduction Scope and Purpose of the Safety ManualSkill Level Requirement Terms, Abbreviations, And Acronyms Functional Safety Low demandDocuments Purpose of Documents Documentation and StandardsStandards Purpose of Standards Product Description Level Switch PurposeOperation Principle Ordering Information Cross-section of the Level SwitchContact B-B Pushrods Safety Function Environmental Limits Designing a Safety Function Using the Level SwitchApplication Limits Design Verification Safety Parameters SIL CapabilitySystematic Integrity Random IntegrityInstallation and Commissioning Operation and Maintenance Useful Life SpecificationsUseful Lifetime Proposed PROOF-TEST Procedure Suggested Proof-testProof Test Coverage StepLevel Switches Certified to IEC Typical Model Number S 01 DB / F84 Typical Model Number S 250 D a / F84Mobrey Level Solutions

Rev AA, M310/FSM specifications

Emerson Process Management's M310/FSM, Rev AA is a sophisticated control and monitoring system designed for industrial applications. This powerful platform integrates advanced functionality and cutting-edge technology to streamline operations, enhance process efficiency, and improve decision-making capabilities in various sectors, including oil and gas, chemicals, and manufacturing.

One of the main features of the M310/FSM is its modular architecture, which allows for great flexibility and scalability. This design enables users to expand the system as needed, accommodating both small and large operations. The versatility of the M310/FSM makes it suitable for myriad applications, from process automation to more complex control needs.

The system supports multiple field communication protocols, ensuring compatibility with a wide range of devices and equipment. This feature not only enhances integration capabilities but also improves overall system interoperability. By employing protocols such as HART, Foundation Fieldbus, and PROFIBUS, the M310/FSM can communicate seamlessly with sensors, actuators, and other field devices, providing real-time data crucial for operational insights.

Another notable characteristic of the M310/FSM is its user-friendly interface. The graphical user interface (GUI) simplifies navigation, allowing operators to quickly access relevant information and control functionalities. This ease of use reduces training time and helps operators make informed decisions rapidly, thus enhancing response times during critical processes.

In addition to its robust control and monitoring capabilities, the M310/FSM is equipped with advanced diagnostic features. These diagnostics enable proactive maintenance, allowing users to identify potential issues before they escalate into significant problems. By facilitating predictive maintenance strategies, the M310/FSM helps reduce downtime and associated costs.

The M310/FSM also prioritizes cybersecurity, integrating measures to protect sensitive data and prevent unauthorized access. With the growing importance of cybersecurity in industrial environments, Emerson Process Management has made it a critical facet of system design, ensuring that users can operate with confidence.

Furthermore, the M310/FSM supports various data analytics tools, enabling users to analyze historical and real-time data effectively. This capability enables better decision-making through insights that drive process optimization and continuous improvement initiatives.

In conclusion, Emerson Process Management's M310/FSM, Rev AA stands out as a robust solution designed to meet the diverse needs of modern industrial applications. With its modular design, extensive connectivity options, user-friendly interface, and advanced features, the M310/FSM represents a significant advancement in the field of process management and automation technology. This system empowers organizations to enhance operational efficiency, improve safety, and ensure reliable and responsive control of their processes.