Emerson Process Management Rev AA manual SIL Capability, Systematic Integrity, Random Integrity

Page 10

Functional Safety Manual

IP101/FSM, Rev AA

January 2012

Horizontal Float Switch

SIL Capability

Systematic Integrity

Table 3.

Failure Rates for Level Switch

4-contact Versions – Types D and P

The Mobrey level switch has met manufacturer design process requirements of Safety Integrity Level 2 (SIL 2). These are intended to achieve sufficient integrity against systematic errors of design by the manufacturer.

A Safety Instrumented Function (SIF) designed with the Mobrey level switch must not be used at a SIL higher than the statement without “prior use” justification by the end-user, or verification of diverse technology in the design.

Random Integrity

The Mobrey level switch is classified as a type A device according to Table 2 of the standard IEC 61508-2. Therefore, based on an Safe Failure Fraction (SFF) of between 0% and 60%, a design can meet SIL 1 with Hardware Fault Tolerance (HFT) = 0 and SIL 2 with HFT = 1 when the level switch is used as a single component in a sensor subsystem.

Safety Parameters

The failure rates given here are valid for the useful lifetime of the product, as described in the section “Useful Lifetime” on page 12.

NOTE:

The FMEDA report is available from the Safety quick link at www.mobrey.com. In the right-hand panel, there are SIL documents including the FMEDA report.

 

Failure Rate (FIT) (1)

Failure Category

Maximum Detection

Minimum Detection

Fail Safe Detected

0

0

Fail Safe Undetected

87

89

Fail Dangerous Detected

0

0

Fail Dangerous Undetected

195

193

Residual

34

34

(1) FIT is the abbreviation for Failure In Time. One FIT is 1x10-9failure per hour.

Table 4. Failure Rates for Level Switch 6-contact Versions – Types D6, P6, H6, and B6

 

Failure Rate (FIT) (1)

Failure Category

Maximum Detection

Minimum Detection

Fail Safe Detected

0

0

Fail Safe Undetected

167

169

Fail Dangerous Detected

0

0

Fail Dangerous Undetected

275

273

Residual

34

34

(1) FIT is the abbreviation for Failure In Time. One FIT is 1x10-9failure per hour.

Table 5.

 

 

 

 

 

 

Failure Rates according to

 

 

 

 

 

 

Device

λSD(1)

λSU

λDD

λDU

SFF %

IEC 61508, 4-contact Versions –

 

 

 

 

 

 

Maximum Detection

0

87

0

195

30.9

Types D and P (FIT)

Minimum Detection

0

89

0

193

31.6

 

(1) FIT is the abbreviation for Failure In Time. One FIT is 1x10-9failure per hour.

Table 6.

 

 

 

 

 

 

Failure Rates according to

 

 

 

 

 

 

Device

λSD(1)

λSU

λDD

λDU

SFF %

IEC 61508, 6-contact Versions –

Types D6, P6, H6, and B6 (FIT)

Maximum Detection

0

167

0

275

37.8

 

Minimum Detection

0

169

0

273

38.3

(1) FIT is the abbreviation for Failure In Time. One FIT is 1x10-9failure per hour.

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Image 10 Contents
Mobrey Magnetic Level Switches Functional Safety ManualPage Contents Introduction Scope and Purpose of the Safety ManualSkill Level Requirement Terms, Abbreviations, And Acronyms Functional Safety Low demand Documents Purpose of Documents Documentation and Standards Standards Purpose of Standards Product Description Level Switch PurposeOperation Principle Ordering Information Cross-section of the Level SwitchContact B-B Pushrods Safety Function Environmental Limits Designing a Safety Function Using the Level SwitchApplication Limits Design Verification Systematic Integrity Safety ParametersSIL Capability Random IntegrityInstallation and Commissioning Operation and Maintenance Useful Life SpecificationsUseful Lifetime Proof Test Coverage Proposed PROOF-TEST ProcedureSuggested Proof-test StepLevel Switches Certified to IEC Typical Model Number S 01 DB / F84 Typical Model Number S 250 D a / F84Mobrey Level Solutions