Middleby Marshall PS540 (Triple), PS540E IV. Quick Reference Troubleshooting, Symptom

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SECTION 3

OPERATION

IV. QUICK REFERENCE: TROUBLESHOOTING

SYMPTOM

light is lit, food product is

undercooked

Oven will not turn on at all

Oven shuts down shortly

after it is turned on

PROBLEM

The oven temperature ex- ceeded 650°F (343°C), and the burner was automati- cally shut down.

Electrical power may not be reaching the oven, or the controls may be set incor- rectly.

The gas burner did not light within 90 seconds of turn-

ing the "HEAT" () Switch to the “ON” ("I") position. This automatically en - gages a safety lockout mode.

SOLUTION

Follow the procedures under Daily Shutdown Procedures in this section to shut down the oven. Contact your Middleby Marshall Authorized Service Agent to determine and correct the cause of the condition to prevent damage to the oven.

Check that the circuit breaker/fused disconnect is turned on.

Check that the "BLOWER" () Switch is in the “ON” ("I") position. The burner cannot engage until the blowers are in operation.

Turn the "HEAT" (), "BLOWER" (), and "CONVEYOR"

()switches to the "OFF" ("O") position.

Wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup procedure.

The oven did not reach 200°F (93°C) within 15 min- utes of startup, and the oven has stopped heating.

appears in display, oven is not heating

Oven will not heat

Controls may be set incor-

 

rectly.

Oven is operating, but

Air fingers may have been

little or no air is blowing

reassembled incorrectly

 

 

 

 

from air fingers

after cleaning.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conveyor moves with a

Conveyor may be jammed

jerky motion, or will not

on an object in the oven, or

 

 

 

 

 

 

move at all

conveyor belt or drive chain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tension may be incorrect.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Food products are

Controls may be set incor-

 

 

 

 

overcooked or

rectly.

 

 

 

 

undercooked.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Turn the "HEAT" (), "BLOWER" (), and "CONVEYOR"

()switches to the "OFF" ("O") position.

Wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup procedure.

Check that the Set Point is correctly set.

Check that both the "BLOWER" () and "HEAT" () Switches are in the “ON” ("I") position.

If the oven still will not heat,turn the "HEAT" (), "BLOWER"

(), and "CONVEYOR" ()switches to the "OFF" ("O") position.

Wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup procedure. Check that the Set Point is above 200°F (93°C).

Turn the oven to the “OFF” or “O” position, and allow it to cool. Disconnect electrical power to the oven.

Refer to Section 4, Maintenance, for instructions on reassem- bling the air fingers.

Turn the oven to the “OFF” or “O” position, and allow it to cool. Disconnect electrical power to the oven.

Check if the conveyor is blocked by an object inside the oven.

Refer to Section 4, Maintenance, for instructions on checking the conveyor and drive chain tension.

Check that the set temperature and bake time settings are correct.

IF THESE STEPS FAIL TO RESOLVE THE PROBLEM, CONTACT YOUR LOCAL MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENT. A SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN.

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Contents Owners operating Page Middleby Marshall IiiTable of Contents Section Description Model IdentificationThis Manual Must Be Kept For Future Reference PS540 Series Oven SpecificationsSeries PS540 Electrical Specifications II. Principle of AIR Flow Heat Transfer and How It WorksII. Principle of AIR Flow Air FingersPS540-Series Oven Components Locations III. Component Function FigureIII. Component Function Cooling Fan Blank Plates two sizes and an Air Finger F2. Blank PlatesSection Installation UnloadingPS540 Oven Installation Required Kits and Equipment Parts List for Series PS540 GAS Oven Installation KITModel PS540 Single Oven Option Base with Legs and Top Model PS540 Double Oven Option Base with Legs and Top Model PS540 Triple Oven Option Base with Outriggers and Top Model PS540 Single Oven Dimensions Model PS540 Double Oven Dimensions Restraint Cable Installation Model Triple Oven DimensionsElectrical Specifications User Supplied Items FigureII. Ventilation Guidelines Ventilation Hood 10. Vent HoodIV. Electric Supply for GAS- Heated Ovens 11. Typical Gas Oven Data PlateVI. Conveyor Rear Stop and END Stop Installation 13. Installing Rear and End StopsSection Operation Control FunctionsDoor Safety Switch Blower SwitchHeat Switch Temperature ControllerSee Figures 3-4 Measuring Conveyor SpeedConveyor Startup Procedures Daily Startup Power FailureShutdown Procedure III. STEP-BY-STEP OperationControl Panel Daily Startup Procedure II. Normal Operation STEP-BY-STEPSP Lock IV. Quick Reference Troubleshooting SymptomSection Maintenance Maintenance Daily ExteriorCooling Fan Crumb Pans FigureII. Maintenance Monthly Removing Conveyor From Oven For CleaningSection Maintenance Air Fingers Disassembly For Cleaning Standard FingersCleaning the Window Reassembly of Air FingersExtended Lip Tab on Outer Plate Flange Finger Manifold Section Maintenance Reinstall End Plugs Conveyor Reassembly Into Oven Checking Conveyor Belt TensionConveyor Belt Link Removal Lower End Plug Replacing Conveyor BeltAttaching Drive Chain III. Maintenance Every 3 Months Cleaning the Blower/Fan MotorChecking the Blower/Fan Belt Electrical TerminalsVentilation Split-belt Conveyor Shaft Cleaning Blower Fan Shaft Bearing LubricationSection Maintenance IV. Maintenance Every 6 Months Important NoticesKEY Spare Parts KIT PS540-SERIES Electric Oven KEY Spare Parts KIT FigureSection Troubleshooting Section Troubleshooting Parts List English Oven PANELS, Window and Legs NUT, 3/8″-16 Nylon Insulated L/N ZCEnglish Control Panel English Blower and Shroud English Conveyor English Split Belt Conveyor English Machinery Compartment Section Parts List Section Electrical Schematics Wiring Diagram, E380-480 50/60, 3PH 5W PS540ES Wiring Diagram, E380V 50/60, 3PH 5W PS540ES Wiring Diagram, E400-416V 50/60, 3PH 5W PS540ES Page Hour Service Hotline

PS540 (Triple), PS540 (Double), PS540E specifications

The Middleby Marshall PS540E, PS540 (Double), and PS540 (Triple) are advanced commercial conveyor ovens designed to deliver exceptional cooking performance for various food items. These ovens are engineered to provide consistent results while maximizing productivity, making them ideal for busy restaurants, fast-food establishments, and catering services.

One of the standout features of the PS540E is its energy-efficient design. Utilizing advanced jet-air technology, this oven circulates hot air evenly, ensuring that food is cooked thoroughly and consistently. The PS540E's energy-saving capabilities not only reduce operational costs but also minimize heat loss, which is crucial in maintaining a comfortable kitchen environment.

The PS540 series includes both double and triple options, allowing operators to choose the configuration that best fits their space and throughput needs. The double version is perfect for establishments that require high-volume cooking without sacrificing quality, while the triple model offers even greater capacity, making it highly suitable for large-scale operations. This versatility ensures that businesses can optimize their cooking process to meet demand without compromising on food quality.

Another significant aspect of the PS540 ovens is their user-friendly controls. Featuring a digital interface, operators can easily adjust cooking times and temperatures based on the specific requirements of each menu item. This level of control allows for precise cooking, ensuring that everything from pizzas to baked goods comes out perfectly every time.

The ovens are also built with durability in mind. Constructed from high-quality stainless steel, the PS540 series minimizes the risk of wear and tear over time, ensuring a long lifespan and reliable performance under continuous use. Additionally, the easy-to-clean design contributes to efficient maintenance, which is crucial in fast-paced kitchen environments.

Middleby Marshall's commitment to innovation shines through in the PS540 series, emphasizing energy efficiency, capacity, and ease of use. With their combination of advanced technology and robust construction, the PS540E, PS540 (Double), and PS540 (Triple) represent a significant investment for any foodservice operation looking to enhance its cooking capabilities while maintaining high-quality output and operational efficiency. These ovens support a wide range of menu items, making them a versatile choice for modern kitchens aiming for excellence in food preparation.