Middleby Marshall PS540E, PS540 (Double), PS540 (Triple) installation manual Split Belt Conveyor

Page 63

SPLIT BELT CONVEYOR

 

ITEM

QTY.

P/N

DESCRIPTION

 

1

1

50646

SPLIT CONVEYOR 50/50 80

 

 

 

 

EXCLUDES ITEMS 7, 8, 9, 12, 36 & 37

 

 

 

 

 

 

2

1

22450-0226

CONVEYOR BELT, 1/2P

 

 

 

 

15× 1462.86/5 SP

 

 

 

 

 

 

3

1

33900-0037

CONVEYOR CHAIN, SS WIRE1 FT

 

4

1

51382

KIT, MASTER LINK,

 

 

 

 

CONTAINS ((1) 33900-0016,

 

 

 

 

(1) 33900-0017, (1) 33900-0018)

 

 

 

 

 

 

5

1

33900-0016

MASTER LINK - LEFT 1/2P × 32

 

6

1

33900-0017

MASTER LINK - MIDDLE 1/2P × 32

 

 

 

 

 

 

7

1

33900-0018

MASTER LINK - RIGHT 1/2P × 32

 

8

4

2001371

NUT, KEPS 10-32, ZP

 

 

 

 

 

 

9

2

50265

CONVEYOR CONTROL PICKUP

59

 

 

 

KIT(NOT SHOWN)

 

 

 

 

10

1

49400-0070

ROLLER CHAIN ASSEMBLY, SPB 15

 

 

 

 

 

 

 

11

1

49400-0051

ROLLER CHAIN ASSEMBLY, SPB 26-1/2

 

12

1

22159-0003

SPROCKET, #25-20T-5/8

 

 

 

 

 

 

13

1

22159-0004

SPROCKET, #25-30T-1/2

 

14

1

49400-0092

COMPLETEFOLDINGCONVEYOR SPB

 

 

 

 

ASSY INCLUDES ITEMS 15, 15, 16, 19 & 36

 

15

2

35900-0398

PIVOT PLATE - CONVEYOR FRAME

 

 

 

 

 

 

16

4

21176-0002

LOCKNUT, HEX SS 3/8-16

 

 

 

 

 

 

17

16

22229-0003

CONVEYOR DRIVE SPROCKET

 

 

 

 

2.0OD W/SCREW

 

 

 

 

 

 

18

1

49400-0093

CONVEYOR FRAME ASSEMBLY - IDLER

 

 

 

 

INCLUDES ITEMS 17, 19, 20, 21, 22, 23 & 24

 

 

 

 

 

 

19

1

37900-0071

COMPLETE CONVEYOR FRAME

 

 

 

 

WELDMENT - IDLER

 

 

 

 

 

 

20

2

22034-0003

BUSHING, FLANGE 3/4OD, × 5/8ID N/D

 

ITEM

QTY.

P/N

DESCRIPTION

 

 

21

2

35000-1008

SCREW, ADJ - CONVEYOR IDLER

 

 

22

2

35900-0020

CONVEYOR SHAFT SUPPORT BRACKET

 

 

 

 

 

 

 

23

2

37000-0413

IDLER WELDMENT

 

 

 

 

 

 

 

24

1

35525

IDLER SHAFT ASSEMBLY, SPB

 

 

 

 

INCLUDES ITEMS 25, 26 & 27

 

 

 

 

 

 

 

25

2

21415-0001

FLAT WASHER, BRONZE

 

 

26

1

35000-1535

REAR CONVEYOR IDLER SHAFT, SPB

 

 

 

 

 

 

 

27

1

42400-0354

FRONT CONVEYOR IDLER SHAFT

 

 

 

 

ASSEMBLY, SPB

 

 

 

 

 

 

 

28

1

49400-0095

CONVEYOR FRAME-DRIVE ASSY, SPB

 

 

 

 

INCLUDES ITEMS 12, 17, 20, 22, 29, 30,

 

 

 

 

31, 32, 35 & 36

 

 

 

29

1

22011-0014

SPLIT-SHAFT COLLAR

 

 

 

 

 

 

 

30

2

35000-1080

NYLON SPACER 3/4ID 1-1/4OD

 

 

31

1

35000-1531

NYLON SPACER

 

 

 

 

 

 

 

32

1

35524

DRIVE SHAFT ASSEMBLY, SPB

 

 

 

 

INCLUDES ITEMS 25, 33 & 34

 

 

 

 

 

 

 

33

1

35900-0022

CONN-REAR CONVEYOR DRIVE SHAFT

 

 

 

 

 

 

 

34

1

49400-0018

FRONTCONVEYORDRIVESHAFTASSY,SPB

 

 

35

1

35900-0023

BUSHING, SPROCKET-FRONT DRIVE

 

 

 

 

 

 

 

36

1

37900-0075

COMPLETE CONVEYOR FRAME-

 

 

 

 

DRIVE WELDMENT

 

 

 

 

 

 

 

37

1

35000-1103

STOP, SIDE END CONVEYOR EXT

 

 

38

1

35900-0148

STOP, BACK SIDE CONVEYOR EXT

 

 

 

 

 

 

 

39

2

35900-0255

CRUMB PAN W/SLOTS - CONVEYOR

 

 

 

 

 

 

 

40

2

35900-0305

CRUMB PAN - CONVEYOR

 

 

41

2

47797

MOTOR, GEAR 1/50HP 1350:1

 

 

 

 

 

 

SECTION 6 PARTS LIST

 

 

 

 

 

 

ENGLISH

Image 63
Contents Owners operating Page Iii Middleby MarshallTable of Contents Model Identification Section DescriptionPS540 Series Oven Specifications Series PS540 Electrical SpecificationsThis Manual Must Be Kept For Future Reference Heat Transfer and How It Works II. Principle of AIR FlowAir Fingers II. Principle of AIR FlowIII. Component Function Figure PS540-Series Oven Components LocationsIII. Component Function Cooling Fan F2. Blank Plates Blank Plates two sizes and an Air FingerUnloading Section InstallationParts List for Series PS540 GAS Oven Installation KIT PS540 Oven Installation Required Kits and EquipmentModel PS540 Single Oven Option Base with Legs and Top Model PS540 Double Oven Option Base with Legs and Top Model PS540 Triple Oven Option Base with Outriggers and Top Model PS540 Single Oven Dimensions Model PS540 Double Oven Dimensions Model Triple Oven Dimensions Restraint Cable InstallationUser Supplied Items Figure Electrical Specifications10. Vent Hood II. Ventilation Guidelines Ventilation Hood11. Typical Gas Oven Data Plate IV. Electric Supply for GAS- Heated Ovens13. Installing Rear and End Stops VI. Conveyor Rear Stop and END Stop InstallationControl Functions Section OperationTemperature Controller Door Safety SwitchBlower Switch Heat SwitchMeasuring Conveyor Speed ConveyorSee Figures 3-4 III. STEP-BY-STEP Operation Startup Procedures Daily StartupPower Failure Shutdown ProcedureControl Panel II. Normal Operation STEP-BY-STEP Daily Startup ProcedureSP Lock Symptom IV. Quick Reference TroubleshootingSection Maintenance Crumb Pans Figure Maintenance DailyExterior Cooling FanRemoving Conveyor From Oven For Cleaning II. Maintenance MonthlySection Maintenance Standard Fingers Air Fingers Disassembly For CleaningReassembly of Air Fingers Cleaning the WindowExtended Lip Tab on Outer Plate Flange Finger Manifold Section Maintenance Reinstall End Plugs Checking Conveyor Belt Tension Conveyor Reassembly Into OvenConveyor Belt Link Removal Replacing Conveyor Belt Attaching Drive ChainLower End Plug Cleaning the Blower/Fan Motor III. Maintenance Every 3 MonthsElectrical Terminals VentilationChecking the Blower/Fan Belt Blower Fan Shaft Bearing Lubrication Split-belt Conveyor Shaft CleaningSection Maintenance Important Notices IV. Maintenance Every 6 MonthsPS540-SERIES Electric Oven KEY Spare Parts KIT Figure KEY Spare Parts KITSection Troubleshooting Section Troubleshooting Parts List English NUT, 3/8″-16 Nylon Insulated L/N ZC Oven PANELS, Window and LegsEnglish Control Panel English Blower and Shroud English Conveyor English Split Belt Conveyor English Machinery Compartment Section Parts List Section Electrical Schematics Wiring Diagram, E380-480 50/60, 3PH 5W PS540ES Wiring Diagram, E380V 50/60, 3PH 5W PS540ES Wiring Diagram, E400-416V 50/60, 3PH 5W PS540ES Page Hour Service Hotline

PS540 (Triple), PS540 (Double), PS540E specifications

The Middleby Marshall PS540E, PS540 (Double), and PS540 (Triple) are advanced commercial conveyor ovens designed to deliver exceptional cooking performance for various food items. These ovens are engineered to provide consistent results while maximizing productivity, making them ideal for busy restaurants, fast-food establishments, and catering services.

One of the standout features of the PS540E is its energy-efficient design. Utilizing advanced jet-air technology, this oven circulates hot air evenly, ensuring that food is cooked thoroughly and consistently. The PS540E's energy-saving capabilities not only reduce operational costs but also minimize heat loss, which is crucial in maintaining a comfortable kitchen environment.

The PS540 series includes both double and triple options, allowing operators to choose the configuration that best fits their space and throughput needs. The double version is perfect for establishments that require high-volume cooking without sacrificing quality, while the triple model offers even greater capacity, making it highly suitable for large-scale operations. This versatility ensures that businesses can optimize their cooking process to meet demand without compromising on food quality.

Another significant aspect of the PS540 ovens is their user-friendly controls. Featuring a digital interface, operators can easily adjust cooking times and temperatures based on the specific requirements of each menu item. This level of control allows for precise cooking, ensuring that everything from pizzas to baked goods comes out perfectly every time.

The ovens are also built with durability in mind. Constructed from high-quality stainless steel, the PS540 series minimizes the risk of wear and tear over time, ensuring a long lifespan and reliable performance under continuous use. Additionally, the easy-to-clean design contributes to efficient maintenance, which is crucial in fast-paced kitchen environments.

Middleby Marshall's commitment to innovation shines through in the PS540 series, emphasizing energy efficiency, capacity, and ease of use. With their combination of advanced technology and robust construction, the PS540E, PS540 (Double), and PS540 (Triple) represent a significant investment for any foodservice operation looking to enhance its cooking capabilities while maintaining high-quality output and operational efficiency. These ovens support a wide range of menu items, making them a versatile choice for modern kitchens aiming for excellence in food preparation.