Middleby Marshall PS540G installation manual Conveyor

Page 63

CONVEYOR

 

ITEM

QTY.

P/N

DESCRIPTION

 

 

1

1

47042

SINGLE CONVEYOR 80

 

 

 

 

 

EXCLUDES ITEMS 7, 8, 9, 12, 36 & 37

 

 

 

 

 

 

 

2

1

22450-0225

CONVEYOR BELT,

 

 

 

 

 

1/2P 32× 2042.84/11 S

 

 

 

 

 

 

 

3

1

33900-0032

CONVEYOR CHAIN, SS WIRE1 FT

 

 

 

 

 

 

 

4

1

51380

KIT, MASTER LINK,

 

 

 

 

 

CONTAINS ((1) 33900-0016,

 

 

 

 

 

(4) 33900-0017, (1) 33900-0018)

 

 

 

 

 

 

 

5

1

33900-0016

MASTER LINK - LEFT 1/2P × 32

 

 

 

 

 

 

 

6

1

33900-0017

MASTER LINK - MIDDLE 1/2P × 32

 

 

 

 

 

 

 

7

1

33900-0018

MASTER LINK - RIGHT 1/2P × 32

 

 

 

 

 

 

 

8

4

2001371

NUT, KEPS 10-32, ZP

 

 

 

 

 

 

 

9

1

50265

CONVEYOR CONTROL PICKUP

 

 

 

 

 

KIT(NOT SHOWN)

59

 

 

 

 

 

10

1

49400-0050

ROLLER CHAIN ASSEMBLY, SIB

 

 

 

 

 

 

 

 

11

1

22151-0002

SPROCKET, #35-10T-5/8

 

 

 

 

 

 

 

12

1

22151-0003

SPROCKET, #35-15T-1/2

 

 

 

 

 

 

 

13

1

49400-0074

COMPLETEFOLDINGCONVEYORASSY

 

 

 

 

 

INCLUDES ITEMS 14, 15, 16 & 26

 

 

 

 

 

 

 

14

2

35900-0398

PIVOT PLATE - CONVEYOR FRAME

 

 

 

 

 

 

 

15

4

21176-0002

LOCKNUT, HEX SS 3/8-16

 

 

 

 

 

 

 

16

1

49400-0072

CONVEYOR FRAME ASSEMBLY - IDLER

 

 

 

 

 

INCLUDES ITEMS 17 & 18

 

 

 

 

 

 

 

17

1

37900-0071

COMPLETE CONVEYOR FRAME

 

 

 

 

 

WELDMENT - IDLER

 

 

 

 

 

 

 

18

1

49400-0013

IDLER SIDE ASSEMBLY - CONVEYOR

 

 

 

 

 

INCLUDES ITEMS 19, 20, 21, 22 & 23

 

 

 

 

 

 

ITEM

QTY.

P/N

DESCRIPTION

19

2

22034-0003

BUSHING, FLANGE 3/4OD, × 5/8ID N/D

 

 

 

 

20

2

35000-1008

SCREW, ADJ - CONVEYOR IDLER

 

 

 

 

21

2

35900-0020

CONVEYOR SHAFT SUPPORT BRACKET

 

 

 

 

22

2

37000-0413

IDLER WELDMENT

 

 

 

 

23

1

49400-0014

IDLER SHAFT ASSEMBLY

 

 

 

INCLUDES ITEMS 24 & 25

 

 

 

 

24

12

22229-0003

CONVEYOR DRIVE SPROCKET 2.0OD

 

 

 

W/SCREW

 

 

 

 

25

1

35000-1011

IDLER SHAFT - CONVEYOR

 

 

 

 

26

1

49400-0073

CONVEYOR FRAME ASSEMBLY - DRIVE

 

 

 

INCLUDES ITEMS 27 & 28

 

 

 

 

27

1

37900-0075

COMPLETE CONVEYOR FRAME

 

 

 

WELDMENT - DRIVE

 

 

 

 

28

1

49400-0011

DRIVE SIDE ASSEMBLY - CONVEYOR

 

 

 

INCLUDES ITEMS 19, 21, 29, 30, 31 & 32

 

 

 

 

29

1

22011-0013

SHAFT COLLAR W/SCREW

 

 

 

 

30

1

35000-1013

DRIVE SHAFT ADAPTER

 

 

 

 

31

2

35000-1080

NYLON SPACER 3/4ID 1-1/4OD

 

 

 

 

32

1

49400-0012

DRIVE SHAFT ASSEMBLY

 

 

 

INCLUDES ITEMS 24 & 33

 

 

 

 

33

1

35000-1012

DRIVE SHAFT - CONVEYOR

 

 

 

 

34

1

35000-1103

STOP, SIDE END CONVEYOR EXT

 

 

 

 

35

1

35900-0148

STOP, BACK SIDE CONVEYOR EXT

 

 

 

 

36

2

35900-0255

CRUMB PAN W/SLOTS - CONVEYOR

 

 

 

 

37

2

35900-0305

CRUMB PAN - CONVEYOR

 

 

 

 

38

1

47797

MOTOR, GEAR 1/50HP 1350:1

 

 

 

 

SECTION 6

PARTS LIST

ENGLISH

Image 63
Contents Owners operating Page Iii Middleby MarshallTable of Contents Model Identification Section DescriptionPS540 Series Oven Specifications Series PS540 Electrical SpecificationsThis Manual Must Be Kept For Future Reference Heat Transfer and How It Works II. Principle of AIR FlowAir Fingers II. Principle of AIR FlowIII. Component Function Figure PS540-Series Oven Components LocationsGas Burner III. Component FunctionConveyor Motor and Conveyor Belt Blower FanCooling Fan See Figure Cooling FanF2. Blank Plates Air Fingers and Blank Plates See Figure F1. Air FingersUnloading Section InstallationParts List for Series PS540 GAS Oven Installation KIT PS540 Oven Installation Required Kits and EquipmentModel PS540 Single Oven Option Base with Legs and Top Model PS540 Double Oven Option Base with Legs and Top Model PS540 Triple Oven Option Base with Outriggers and Top Model PS540 Single Oven Dimensions Model PS540 Double Oven Dimensions Model Triple Oven Dimensions Restraint Cable InstallationUser Supplied Items Figure Hood for Adequate AIR Supply and VentilationVentilation Hood II. Ventilation Guidelines Ventilation Capture Test11. Typical Gas Oven Data Plate IV. Electric Supply for GAS- Heated Ovens12. Junction Connection Box GAS Supply for GAS Heated Ovens13. Flexible Gas Hose Installation Adjusting the Minimum Pressure Setting VI. Conveyor Rear Stop and END Stop InstallationControl Functions Section OperationTemperature Controller Door Safety SwitchBlower Switch Heat SwitchMeasuring Conveyor Speed ConveyorSee Figures 3-4 III. STEP-BY-STEP Operation Startup Procedures Initial StartupPower Failure Shutdown ProcedureControl Panel II. Normal Operation STEP-BY-STEP Daily Startup ProcedureSP Lock Symptom IV. Quick Reference TroubleshootingSection Maintenance Window ExteriorCooling Fan Crumb Pans FigureRemoving Conveyor From Oven For Cleaning II. Maintenance MonthlySection Maintenance T1 T2 T3 T4 B1 B2 B3 B4 Air Fingers Disassembly For CleaningReassembly of Air Fingers Cleaning the WindowExtended Lip Tab on Outer Plate Flange Finger Manifold Section Maintenance Reinstall End Plugs Checking Conveyor Belt Tension Conveyor Reassembly Into OvenConveyor Belt Link Removal Attaching Drive Chain Replacing Conveyor BeltCleaning the Blower/Fan Motor III. Maintenance Every 3 MonthsElectrical Terminals VentilationChecking the Blower/Fan Belt Blower Fan Shaft Bearing Lubrication Split-belt Conveyor Shaft CleaningSection Maintenance IV. Maintenance Every 6 Months KEY Spare Parts KIT Section Troubleshooting Section Troubleshooting Parts List English Oven PANELS, Window and Legs Section Parts List Control Panel English Blower and Shroud English Conveyor English Split Belt Conveyor English GAS Burner and Piping Assembly English Machinery Compartment Section Parts List Section Electrical Schematics Section Electrical Schematics Section Electrical Schematics Section Electrical Schematics Page Hour Service Hotline

PS540G specifications

The Middleby Marshall PS540G is a cutting-edge conveyor oven designed to meet the diverse cooking needs of commercial kitchens and food service operations. Known for its efficiency and reliability, the PS540G combines advanced technology with innovative design to deliver consistent cooking results while optimizing energy use.

One of the standout features of the PS540G is its high-efficiency impingement cooking system. This technology utilizes powerful jets of hot air that quickly and evenly circulate around the food, ensuring thorough cooking while significantly reducing cooking times. This results in faster service and improved throughput, making it an excellent choice for busy restaurants, cafes, and catering operations.

The oven is equipped with a unique dual-fuel option, allowing operators to choose between natural gas or propane. This flexibility helps businesses adapt to their specific requirements and preferences, providing both cost and energy-saving benefits. Additionally, the PS540G is designed with a fully insulated structure, minimizing heat loss and further enhancing energy efficiency.

Another key characteristic of the Middleby Marshall PS540G is its user-friendly control interface. The digital controls offer precise temperature settings and adjustable conveyor speeds, allowing chefs to customize the cooking process for various food items. This versatility ensures optimal results, whether baking pizzas, roasting vegetables, or toasting sandwiches.

The spacious cooking chamber of the PS540G is designed with a wide conveyor belt that accommodates large batches of food, making it particularly suitable for high-volume establishments. The oven's compact footprint allows it to fit into tight kitchen spaces without sacrificing cooking capacity.

Safety is also a priority in the design of the PS540G. The oven features automatic shut-off mechanisms and cool-to-the-touch exterior surfaces, allowing for safer operations. Additionally, the durable construction with stainless steel components ensures longevity and ease of maintenance.

In conclusion, the Middleby Marshall PS540G is a state-of-the-art conveyor oven that offers outstanding performance for commercial kitchens. With its advanced impingement cooking technology, flexible dual-fuel options, user-friendly controls, and robust safety features, the PS540G stands out as an essential tool for any food service operation looking to enhance efficiency and food quality.