Middleby Marshall PS540G installation manual Flexible Gas Hose Installation

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A. Connection

Check the oven’s gas supply requirements before making the gas utility connection. Gas supply requirement are listed on the oven’s serial plate and in Table 1-4. Gas Orifice and Pressure Specifications (in Section 1, Description).

Check the serial plate to determine the type of gas (Propane or Natural) to be used with the oven.

Refer to the instructions in the gas hose package (included in the Installation Kit) before connecting the gas line. One gas line connection method is shown in Figure 2-18; however, compliance with the applicable standards and regulations is mandatory.

Inlet, regulated, and pilot gas pressure readings can be takenusingadigitaltubemanometeratthetaplocationshown in Figure 2-19. Figure 2-19 shows the burner assembly and Figure 2-21 shows the gas valve.

NOTE: The installation must conform with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-latest edition.

1/2gas pipe nipple

1/2gas line

tee with

pressure tap

Quick-

disconnect

device

SECTION 2

INSTALLATION

3/4-1/2

 

gas pipe

To Gas

reducer

Supply

 

 

Pipe

3/4gas

 

pipe nipple

 

90°

 

Elbow

 

Full-Flow

Gas

Shutoff

Valve

Flexible

Individual gas

connection for

Gas Hose

each oven

 

 

cavity

Certain safety code requirements exist for the installation of gas ovens;refertothebeginningofSection2foralistoftheinstallation standards.Inaddition,becausetheovenisequippedwithcasters, the gas line connection shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (in U.S.A.), as well as a quick-discon- nectdevicethatcomplieswiththeStandardforQuick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 (in U.S.A.).

B.Gas Conversion

Where permitted by local and national codes, it is possible to convert ovens from natural to propane gas, or from propane to natural gas. Use the appropriate Middleby Gas Conversion Kit for the specific oven model.

CAUTION: The terms of the oven’s warranty require all start- ups,conversionsandserviceworktobeperformed by a Middleby Authorized Service Agent.

C.PS540 Propane Conversion

Two items have to be changed, to change the oven to LP:

1.Replace main orifice.

2.Adjust main gas regulator per instructions below.

Disconnect the manifold union closest to the main burner, and remove the manifold assembly. Replace the main orifice.

Replace the main orifice on the manifold assemblies with the LP units, and replace the manifold assembly.

D.Adjusting the Maximum Pressure Setting

1.Disconnect pressure feedback connection (if appcable).

2.Connectasuitablepressuregaugetopipelineortooutletpressure tap of gas control concerned, to measure burner pressure (mea- suring point must be as near to burner as possible).

Figure 2-13. Flexible Gas Hose Installation

Figure 2-14. Gas Burner Assembly

3.Make sure that the appliance is in operation and the Moduplus® coil is energized with maximum current.

4.If maximum rate pressure needs adjustment, use an 8 mm wrench to turn adjustment screw for maximum pressure setting (clockwise to increase or counter-clockwise to decrease pressure), until the desired maximum outlet pressure is obtained.

5.Disconnect electrical connection of the Moduplus®.

6.Check minimum pressure setting and readjust if neces- sary. (See Adjusting Minimum Pressure Setting for proper adjusting procedure.)

7.Reconnect pressure feedback connection (if appcable).

8.If minimum and maximum pressures are set, wire the Moduplus® in circuit.

9.Close pressure tap screw.

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Contents Owners operating Page Iii Middleby MarshallTable of Contents Model Identification Section DescriptionSeries PS540 Electrical Specifications PS540 Series Oven SpecificationsThis Manual Must Be Kept For Future Reference Heat Transfer and How It Works II. Principle of AIR FlowAir Fingers II. Principle of AIR FlowIII. Component Function Figure PS540-Series Oven Components LocationsConveyor Motor and Conveyor Belt III. Component FunctionBlower Fan Gas BurnerCooling Fan See Figure Cooling FanF2. Blank Plates Air Fingers and Blank Plates See Figure F1. Air FingersUnloading Section InstallationParts List for Series PS540 GAS Oven Installation KIT PS540 Oven Installation Required Kits and EquipmentModel PS540 Single Oven Option Base with Legs and Top Model PS540 Double Oven Option Base with Legs and Top Model PS540 Triple Oven Option Base with Outriggers and Top Model PS540 Single Oven Dimensions Model PS540 Double Oven Dimensions Model Triple Oven Dimensions Restraint Cable InstallationUser Supplied Items Figure Hood for Adequate AIR Supply and VentilationVentilation Hood II. Ventilation Guidelines Ventilation Capture Test11. Typical Gas Oven Data Plate IV. Electric Supply for GAS- Heated Ovens12. Junction Connection Box GAS Supply for GAS Heated Ovens13. Flexible Gas Hose Installation Adjusting the Minimum Pressure Setting VI. Conveyor Rear Stop and END Stop InstallationControl Functions Section OperationBlower Switch Door Safety SwitchHeat Switch Temperature ControllerConveyor Measuring Conveyor SpeedSee Figures 3-4 Power Failure Startup Procedures Initial StartupShutdown Procedure III. STEP-BY-STEP OperationControl Panel II. Normal Operation STEP-BY-STEP Daily Startup ProcedureSP Lock Symptom IV. Quick Reference TroubleshootingSection Maintenance Cooling Fan ExteriorCrumb Pans Figure WindowRemoving Conveyor From Oven For Cleaning II. Maintenance MonthlySection Maintenance T1 T2 T3 T4 B1 B2 B3 B4 Air Fingers Disassembly For CleaningReassembly of Air Fingers Cleaning the WindowExtended Lip Tab on Outer Plate Flange Finger Manifold Section Maintenance Reinstall End Plugs Checking Conveyor Belt Tension Conveyor Reassembly Into OvenConveyor Belt Link Removal Attaching Drive Chain Replacing Conveyor BeltCleaning the Blower/Fan Motor III. Maintenance Every 3 MonthsVentilation Electrical TerminalsChecking the Blower/Fan Belt Blower Fan Shaft Bearing Lubrication Split-belt Conveyor Shaft CleaningSection Maintenance IV. Maintenance Every 6 Months KEY Spare Parts KIT Section Troubleshooting Section Troubleshooting Parts List English Oven PANELS, Window and Legs Section Parts List Control Panel English Blower and Shroud English Conveyor English Split Belt Conveyor English GAS Burner and Piping Assembly English Machinery Compartment Section Parts List Section Electrical Schematics Section Electrical Schematics Section Electrical Schematics Section Electrical Schematics Page Hour Service Hotline

PS540G specifications

The Middleby Marshall PS540G is a cutting-edge conveyor oven designed to meet the diverse cooking needs of commercial kitchens and food service operations. Known for its efficiency and reliability, the PS540G combines advanced technology with innovative design to deliver consistent cooking results while optimizing energy use.

One of the standout features of the PS540G is its high-efficiency impingement cooking system. This technology utilizes powerful jets of hot air that quickly and evenly circulate around the food, ensuring thorough cooking while significantly reducing cooking times. This results in faster service and improved throughput, making it an excellent choice for busy restaurants, cafes, and catering operations.

The oven is equipped with a unique dual-fuel option, allowing operators to choose between natural gas or propane. This flexibility helps businesses adapt to their specific requirements and preferences, providing both cost and energy-saving benefits. Additionally, the PS540G is designed with a fully insulated structure, minimizing heat loss and further enhancing energy efficiency.

Another key characteristic of the Middleby Marshall PS540G is its user-friendly control interface. The digital controls offer precise temperature settings and adjustable conveyor speeds, allowing chefs to customize the cooking process for various food items. This versatility ensures optimal results, whether baking pizzas, roasting vegetables, or toasting sandwiches.

The spacious cooking chamber of the PS540G is designed with a wide conveyor belt that accommodates large batches of food, making it particularly suitable for high-volume establishments. The oven's compact footprint allows it to fit into tight kitchen spaces without sacrificing cooking capacity.

Safety is also a priority in the design of the PS540G. The oven features automatic shut-off mechanisms and cool-to-the-touch exterior surfaces, allowing for safer operations. Additionally, the durable construction with stainless steel components ensures longevity and ease of maintenance.

In conclusion, the Middleby Marshall PS540G is a state-of-the-art conveyor oven that offers outstanding performance for commercial kitchens. With its advanced impingement cooking technology, flexible dual-fuel options, user-friendly controls, and robust safety features, the PS540G stands out as an essential tool for any food service operation looking to enhance efficiency and food quality.