Maintenance Instructions, Steps | Jackson Rack Conveyor Dishmachine

MAINTENANCE INSTRUCTIONS

REPLACING CONVEYOR MOTOR

The instructions provided here are for maintenance per- sonnel only. Unauthorized persons should not attempt any of the steps contained in these instructions.

Warning: many of the instructions and steps within this document require the use of tools. Only authorized per- sonnel should ever perform any maintenance procedure on the dishmachine!

PREPARATION

1.Power must be secured to the unit at the service break- er. Tag or lock out the service breaker to prevent accidental or unauthorized energizing of the machine.

2.Ensure that incoming water to the machine is secured either by use of a shut-off valve or disconnecting the incoming water line.

3.Ensure that the dishmachine has been completely drained of water and has been allowed to cool down prior to begin- ning this maintenance procedure.

STEPS

1. Remove the (4) nuts holding the mounting plate in position.

Removing the mounting plate nuts with the 9/16” socket

TOOLS REQUIRED

The following tools will be needed to perform this mainte- nance evolution:

1.7/16” socket and ratchet with extension

2.9/16” socket and ratchet with extension

3.5/16” Allen wrench

4.5/16” nutdriver

5.Large flathead screwdriver

6.Small flathead screwdriver

TIME REQUIRED

It is estimated that it will take (1) person one and a half hours to perform this task, not including all of the items indicated in the section entitled “PREPARATION”.

IMPORTANT NOTES

1.Read these instructions thoroughly before attempting this maintenance procedure. Become familiar with the parts and what actions need to be taken. This will save time in the long run!

2.The procedures demonstrated in this manual are shown being performed on an AJ-44 rack conveyor dishmachine. The actual maintenance steps, however, apply to any wash, pre- wash or power rinse motor found on a Jackson rack conveyor dish- machine.

3.These basic instructions will apply to all prewash, wash and power rinse motors found on AJ, TS and TSC series machines.

2.Loosen the band clamp on the back end of the motor.

3.With the band clamp loosened, carefully remove it from the back end of the motor. Once the clamp is removed, examine it to deter- mine if it needs to be replaced as well. If it is broken in any spots or shows signs of metal fatigue, it is best to order a new one. The purpose of the clamp and the attached support bracket is to keep the weight of the motor from pulling on the tub, damaging it. It is absolutely necessary that this component be replaced once the maintenance procedure is completed.

Loosening the band clamp on the back end of the motor.

Conveyor Motor Replacement Instructions 07610-003-20-17 Rev. A

Issued: 03-14-2006 Revised: N/A

Rack Conveyor Dishmachine specifications

The Jackson Rack Conveyor Dishmachine stands out as an essential tool in commercial kitchens, designed to streamline the dishwashing process while maintaining superior cleanliness and efficiency. This state-of-the-art machine is engineered specifically for high-volume workflows, making it a staple in restaurants, cafeterias, and other food service establishments.

One of its main features is the innovative rack conveyor system, which allows for continuous loading and unloading of dishes. This system eliminates bottlenecks in the cleaning process, significantly increasing throughput. The conveyor runs smoothly, allowing for an uninterrupted wash cycle that can handle a large volume of dishes in a short amount of time.

Additionally, the Jackson Rack Conveyor Dishmachine is equipped with advanced wash and rinsing technologies. The machine utilizes powerful spray arms strategically positioned to ensure optimal coverage and thorough cleaning. This multi-level spraying system ensures that every inch of dishware is sanitized, providing peace of mind regarding the cleanliness of the items served to customers.

Energy efficiency is a key characteristic of this dishmachine. With eco-friendly designs and technologies, it conserves both water and energy while still delivering outstanding cleaning performance. The unit boasts a low water consumption rate and advanced heat recovery systems that recycle energy, making it a sustainable choice for any establishment aiming to reduce its ecological footprint.

Another notable feature is the digital control panel, which allows operators to easily navigate through various wash cycles and settings. This user-friendly interface streamlines the operation, enabling quick adjustments to accommodate different types and sizes of dishware. The control panel also provides diagnostic functions to monitor performance and flag maintenance needs, ensuring that the machine operates at peak efficiency.

Durability is also a hallmark of the Jackson Rack Conveyor Dishmachine. Constructed with high-quality stainless steel, it withstands the rigors of a busy kitchen environment while resisting corrosion and wear. This robust design ensures longevity and reliability, reducing the total cost of ownership over its lifespan.

In summary, the Jackson Rack Conveyor Dishmachine combines efficiency, advanced technology, and durable construction to provide an exceptional dishwashing solution. Its innovative features make it an asset for any commercial kitchen, simplifying the dishwashing process while promoting cleanliness and sustainability.