Vulcan-Hart ML-136221-00G24 manual Thermostat Troubleshooting, Thermostat Removal

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Disconnect the electrical power and follow lockout / tagout procedures

THERMOSTAT TROUBLESHOOTING

SYMPTOM – NO POWER TO THE BURNER SOLENOID

1.Check for loose or excessively greasy/dirty connections at terminals

2.Check for continuity/resistance between the two thermostat terminals with wires disconnected

A.If you get continuity/resistance with the thermostat off or open – replace thermostat

B.If you do not get continuity or resistance with thermostat on or closed – replace thermostat

3.Check flame switch for continuity/resistance and voltage

4.Check for voltage from hot line

A.If no voltage check wiring for shorts or breaks

SYMPTOM – GRIDDLE SURFACE TEMPERATURE IS MORE THAN ±15°F OF THERMOSTAT SET POINT

1.Ensure that you are using a high quality, calibrated surface temperature measuring device.

A.Do not use an infrared thermometer – these are highly inaccurate on a griddle plate.

B.Refer to instructions on the proceeding page for proper placement of probe and method.

2.Check that burners are properly adjusted.

3.Check that burner valves are operating correctly.

4.Check that there are no burner orifice obstructions

5.Check that thermostat capillary bulb is completely seated back as far as possible in the groove on the bottom of the plate. No part of the bulb should be exposed from behind the bulb heat shield.

6.Check that the high temp. capillary wire insulation is completely covering capillary wire from the connection at the thermostat to the beginning of the bulb and that the insulation is not damaged or burned thru. If insulation appears damaged – replace the insulation.

7.If you have found no problems in steps 1 – 6, proceed to the next page for calibration instructions.

8.If thermostat will not calibrate after all previous steps – replace thermostat.

THERMOSTAT REMOVAL

1.Remove the control panel

2.Remove the knob

3.Label and disconnect the wires

4.Remove the two screws and two washers securing the thermostat dial and thermostat to the Control panel.

5.Remove the heat shield.

6.Pull the capillary bulb straight out from the plate groove.

7.Reverse the procedure to install while ensuring that capillary bulb is completely seated – all the way to the back of the plate groove.

8.Check that capillary wire is completely covered with insulation from the connection at the thermostat to the beginning of the sensor bulb.

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Contents Heavy Duty Gas Griddles Thermostat Troubleshooting Table of ConentsBurner Removal Burner Adjustment Installation Operation Cleaning Lubrication SpecificationsGeneral IntroductionComponent Location 948RE and AGE48 Control Panel Control Panel BullnoseBack Panel ThermostatHeat Shield Thermostat Troubleshooting Thermostat RemovalThermostat Calibration Power ON/OFF Switch Indicator LightPower Switch Troubleshooting Power Switch RemovalPilot Hood Flame Switch Probe Ignitor Snap in Retainer Flame SwitchIndicator Light Removal Spark Igniter Module Spark Ignitor Troubleshooting Solenoid ValvesSpark Ignitor Removal Input GAS Line Back Center Retaining ScrewSolenoid Valve Troubleshooting Brass Pilot Valve Pilot TroubleshootingPilot Solenoid Valve RemovalPilot Assembly Removal BurnerBurner Removal Burner TroubleshootingBurner Adjustment Regulator Installed in a HORIZONTAL, Upright Position GAS RegulatorVent Limiter CoverRegulator Troubleshooting Flame Switch Pressure TAP SparkGAS Pressure Measurment Pressure TAP AT #1 BurnerSequence of Operation From the Inside OUTWiring Diagrams Wiring Diagram 36-INCH Griddle Wiring Diagram 48-INCH Griddle Wiring Diagram 60-INCH Griddle Wiring Diagram 72-INCH Griddle

ML-136221-00G24 specifications

The Vulcan-Hart ML-136221-00G24 is a high-performance commercial griddle designed for efficiency and durability in busy kitchens. Known for its impressive features and advanced technology, this unit is a dependable choice for chefs and restaurant operators seeking a reliable cooking solution.

One of the standout features of the Vulcan-Hart ML-136221-00G24 is its spacious cooking surface, which provides ample space for preparing a variety of dishes simultaneously. The griddle measures 36 inches long, allowing for significant cooking area without taking up excessive kitchen space. With this size, operators can efficiently cook pancakes, burgers, or grilled vegetables all at once, improving workflow and productivity during peak service times.

The unit is constructed with high-quality stainless steel, ensuring durability and resistance to corrosion. This robust design enhances the griddle’s longevity, making it an investment that can withstand the rigors of a commercial kitchen environment. The smooth, polished surface also makes cleaning and maintenance straightforward, allowing kitchen staff to maintain a hygienic workspace effortlessly.

In terms of performance, the Vulcan-Hart ML-136221-00G24 features powerful, independently controlled burners that provide consistent heat distribution across the cooking surface. The griddle is equipped with a powerful thermostat that maintains precise temperature control, ensuring that food cooks evenly and efficiently. This level of accuracy is vital for professional chefs who require reliable heat to achieve perfect results.

Another key aspect of this griddle is its energy efficiency. The Vulcan-Hart ML-136221-00G24 is designed to consume less fuel while delivering exceptional cooking performance. This not only helps reduce operational costs but also aligns with modern sustainability practices, making it an environmentally conscious choice.

Additionally, the griddle comes with integrated grease troughs that facilitate easy disposal of cooking debris and excess grease, further enhancing cleanliness and operational efficiency. With a focus on functionality, the unit includes user-friendly controls, making it accessible for kitchen staff of all skill levels.

Overall, the Vulcan-Hart ML-136221-00G24 is an impressive commercial griddle that combines innovative technology with practical features. Its sturdy construction, spacious cooking area, precise temperature control, and emphasis on energy efficiency make it an essential tool for any professional kitchen looking to deliver high-quality meals efficiently.