Sterling 0, 882, 238 manual Powder Hopper Loaders

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•BLEED all air pressure from system components (refer to the Maintenance Section of this manual.)

•TURN OFF all air and electric supplies and all accessory equipment at the machine.

•DISCONNECT AND LOCK OUT electrical and pneumatic power, and attach warning tags to the disconnect switch and air shutoff valve.

When you need to perform maintenance or repair work on a loader above floor level, use a solid platform or a hydraulic elevator. If there is a permanently installed catwalk on your loader, use it. The work platform should have secure footing and a place for tools and parts. DO NOT climb on loaders, machines, or work from ladders.

If you need to repair a large component, use appropriate handling equipment. Before you use handling equipment (portable “A” frames, electric boom trucks, fork trucks, overhead cranes) be sure the load does not exceed the capacity of the handling equipment or cause it to become unstable.

Carefully test the condition of lifting cables, chains, ropes, slings, and hooks before using them to lift a load.

Be sure that all non-current carrying parts of electrical apparatus, electrical component enclosures, and the loader frame are correctly connected to earth ground with an electrical conductor that complies with current codes. Install in accordance with national and local codes, which apply.

When you have completed the repair or maintenance procedure, check your work, remove your tools, rigging, and handling equipment.

Do not restore power to the loader until all persons are clear of the area. Start and run the loader until you are sure all parts are functioning correctly.

BEFORE you turn the loader over to the operator for production, verify all guards and safety devices are in place and functioning properly.

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Powder Hopper Loaders

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Contents Powder Hopper Loaders Powder Hopper Loaders Safety Considerations Wear Safety Glasses and Work GlovesAnnex B Information Table of Contents Maintenance Accessories General InformationIntroduction Equipment FunctionNecessary Documents Customer ServiceSystem Capabilities Models Covered in this Manual Standard Features Powder Hopper LoadersWork Rules SafetyTools and Equipment Needed Mechanical Installation Safety ConsiderationsReporting a Safety Defect General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Powder Hopper Loaders Safety Circuit Standards SafetyDescription and Objectives Safety Device Lock-Outs Fail Safe OperationLock-Outs, Plugs, and Other Safety Devices Line Cord PlugMaximum Machine-Side Throughput Unpacking and Inspection Shipping InformationEvent of Shipping Damages If the Shipment is Not Complete United Parcel Service ShipmentParcel Post Shipment If the Shipment is Not Correct ReturnsNecessary Tools Installation & SetupMounting Powder Hopper Loaders Attaching the Pickup Wand Mounting TipsMaking Compressed Air Connections Making Electrical Connections Operation Pre-Startup ChecklistOperating Sequence Autoloadert M Starting the Loader Changing the Conveying SequenceSelecting the Most Efficient Loading Sequence Conveying Sequence DIP Switch Chart, Program A0536814 Powder Hopper Loaders 6Maintenance Routine MaintenanceCleaning Filters Checking Flex Hose for WearReplacing Motor Brushes Replacement and ReassemblyRemoving Old Motor Brushes Seating Motor Brushes Troubleshooting Powder Hopper LoadersPowder Hopper Loaders Cont’d Loader Options Spare Parts Overview Component Identification and LocationTechnical Assistance Contact Information for Technical AssistanceReturned Material Policy Credit ReturnsWarranty Returns 11Safety Tag Information Powder Hopper Loader Safety TagsPushbutton and Keypad Tags Button PositionLoader Identification Serial Number Tag Located on back of mixing chamberModel Number 50E Max Capacity 227 KG/HR

238, 0, 882 specifications

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