Trane CGWF, CCAF manual Introduction

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Introduction

The Trane 20-60 Ton Scroll Liquid Chiller

More Than Just Another “Improved” Chiller

Advanced Design

Better Reliability

Superior Efficiency

New CH530 Controls

Better Availability

Easier To Install and Operate

Design

The Trane scroll compressor is the most advanced scroll compressor in the industry.

Reliability

64 percent fewer compressor parts, compared to reciprocating compressors, mean long and reliable life.

Efficiency

CGWF scroll chillers meet and exceed ASHRAE Standard 90.1 full and part load efficiencies. Part load efficiencies are simply unmatched by reciprocating chillers.

Control

CH530 controls enable scrolling access to inputs and operating information via the LCD touch-screen display. Job- specific communication options allow greater reporting flexibility. The CH530 is compatable with LonMark communications.

Availability

Fast ship cycles on both stock and built- to-order specials.

Installation

Small unit size, factory wiring, easy lifting provisions, and start-up control logic mean quick and easy setup. Chillers fit through standard single- width door.

Operation

Smart safety features and over 60 diagnostic displays mean easy and virtually trouble-free operation.

Microprocessor

Operator

Interface

Control

Panel

Condenser

Leaving

Water

Piping

Condenser

Entering

Water

Piping

Rugged

Trane Scroll

Compressor

Evaporator

Leaving

Water Piping

© 2004 American Standard Inc. All rights reserved.

CG-PRC012-EN

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Contents Scroll Liquid Chillers Introduction Contents Build To Order Features BenefitsEasy Serviceability Single-Source ResponsibilityScroll Chiller Energy Usage Savings Operating TorqueCompression-Second Orbit GeneralInlet-First Orbit Discharge-Third OrbitFeatures Benefits Options OptionsHuman Interfaces Safety ControlsControls Standalone ControlsProgrammable Relays and Alarms Chiller Enable/DisableChiller Hardwire Inputs Include Easy Interface to a Generic Building Management SystemExternal Trane Devices Required Additional Features That May Be UsedRequired Options Swift Emergency Response Energy EfficiencyKeeping Operators Informed Easy Documentation for Regulatory ComplianceWater Pumps Unit LocationWater Treatment Remote CondenserModel Number Description Table GD-2. General data Ccaf compressor chiller General DataTable GD-1. General data Cgwf water-cooled chiller Scroll Liquid Chiller Cgwf Selection Example Compressor Chiller Ccaf Selection ExampleTable PD-1 Hz Cgwf performance data in English units PerformanceData Table PD-2 Hz Cgwf performance data in Metric units COPTable PD-3 Hz Cgwf performance data in English units Table PD-4 Hz Cgwf performance data in Metric units Table PD-7 Hz Ccaf performance data in English units Table PD-8 Hz Ccaf performance data in English units Table PD-9 Hz Ccaf performance data in Metric units Part Load Performance Adjustment Figure PAF-1. Ethylene glycol performance adjustment factorsTable PAF-2. Pressure drop correction factor Chart PD-1. Cgwf evaporator Chart PD-2. Cgwf condenser Electrical Data Connections Table E-1. Electrical data for Cgwf water-cooled chillersElectrical Data Connections Electrical Data Connections Field Layout Electrical Data Connections Field Layout Dimensional Cgwf 40-50 Ton Dimensional Data Ccaf 20-30 Ton Ccaf 40-60 Ton Table W-2. Weights, Ccaf compressor chillers WeightsTable W-1. Weights, Cgwf chillers Mechanical Specifications Starter Trane

CCAF, CGWF specifications

The Trane CGWF and CCAF series are notable advancements in the field of commercial air conditioning and heating solutions. Designed to provide efficient climate control, these units are favored for their reliability, energy efficiency, and innovative technologies.

The Trane CGWF series is characterized by its water-cooled chiller design, making it suitable for a variety of commercial applications. Its primary feature is the use of the eco-friendly refrigerant R-134a, which not only minimizes environmental impact but also complies with evolving regulations regarding refrigerants. The CGWF models are equipped with high-efficiency scroll compressors, which contribute to reduced energy consumption while ensuring optimal performance.

The Series also boasts a range of cooling capacities, making it adaptable to various building sizes and requirements. The intelligent control systems embedded within the CGWF units allow for precise monitoring and adjustment of temperature settings, contributing to stable indoor conditions. Additionally, these chillers feature a robust construction that enhances durability, ensuring long-life service in demanding environments.

On the other hand, the Trane CCAF series reflects an advanced approach to air handling. These units are built with focus on energy efficiency as well, featuring the latest in variable frequency drive (VFD) technology. VFDs enable the system to adjust motor speed according to load requirements, resulting in significant energy savings and lower operational costs. The CCAF series also incorporates advanced filtration options, which improve indoor air quality by ensuring that particulates and contaminants are effectively removed from the air.

A notable characteristic of the CCAF models is their modular design, allowing for easy installation and maintenance. The plug-and-play configuration simplifies the setup, accommodating various spaces without requiring extensive modifications. Furthermore, both the CGWF and CCAF series support connectivity with advanced building management systems, facilitating real-time monitoring and control through smart technology.

In summary, the Trane CGWF and CCAF units stand out for their exceptional efficiency, cutting-edge technology, and flexibility in application. Their design and features reflect a commitment to sustainability and innovation, making them a compelling choice for businesses looking to optimize their HVAC systems while meeting contemporary environmental standards. With Trane’s reputation for quality and reliability, these series are trusted solutions for commercial climate control needs.