Trane CGWF, CCAF manual Human Interfaces, Safety Controls, Standalone Controls

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Controls

Human Interfaces

The Trane water-cooled 20-60 ton scroll CGWF chiller offers an easy-to-use operator interface panel, the DynaView.

DynaView is an LCD touchscreen display that is navigated by file tabs. This is an advanced interface that allows the user to access any important information concerning setpoints, active temperatures, modes, electrical data, pressures, and diagnostics.

Safety Controls

A centralized main processor offers a higher level of machine protection. Since the safety controls are smarter, they limit compressor operation to avoid compressor or evaporator failures, thereby minimizing nuisance shutdown. TracerChiller Controls (CH530) directly senses the control variables that govern the operation of the chiller: evaporator pressure and condenser pressure. When any one of these variables approaches a limit condition where damage may occur to the unit or shutdown on a safety, Tracer Chiller Controls takes corrective action to avoid shutdown and keep the chiller operating. This happens through compressor shedding. Tracer Chiller Controls optimizes total chiller power consumption during normal operating conditions. During abnormal operating conditions, the microprocessor will continue to optimize chiller performance by taking the corrective action necessary to avoid shutdown. This keeps cooling capacity available until the problem can be solved. Whenever possible, the chiller is allowed to perform its function; making chilled water. Overall, the safety controls help keep the building or process running and out of trouble.

Figure C1. DynaView operator interface

Standalone Controls

Interface to standalone units is very simple; only a remote auto/stop for scheduling is required for unit operation. Signals from the chilled water pump contactor auxiliary or a flow switch are wired to the chilled waterflow interlock. Signals from a time clock or some other remote device are wired to the external auto/stop input.

Standard Features

External Auto/Stop — A jobsite provided contact closure will turn the unit on and off.

Chilled Water Flow Interlock — A jobsite provided contact closure from a chilled water pump contactor and/or a flow switch is required and will allow unit operation if a load exists and flow is proven. This feature will allow the unit to run in conjunction with the pump system.

Emergency Stop — A jobsite supplied contact opening wired to this input will turn the unit off and require a manual reset of the unit microcomputer. This closure is typically triggered by a jobsite supplied system such as a fire alarm.

Chilled Water Pump Control — Unit controls provide an output to control the chilled water pump(s). One contact closure to the chiller is all that is required to initiate the chilled water system.

Chilled Water Temperature Reset — Reset can be based on return water temperature or outdoor air temperature (optional).

Condenser Water Pump Control — Unit controls provide an output to control the condenser water pump(s). One contact closure to the chiller is all that is required to initiate the chilled water system.

Condenser Water Flow Protection — A jobsite supplied contact closure from a flow switch or pressure switch is required and will shut down the unit if flow is lost.

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Contents Scroll Liquid Chillers Introduction Contents Features Benefits Easy ServiceabilityBuild To Order Single-Source ResponsibilityScroll Chiller Energy Usage Savings Operating TorqueGeneral Inlet-First OrbitCompression-Second Orbit Discharge-Third OrbitFeatures Benefits Options OptionsSafety Controls ControlsHuman Interfaces Standalone ControlsChiller Enable/Disable Chiller Hardwire Inputs IncludeProgrammable Relays and Alarms Easy Interface to a Generic Building Management SystemExternal Trane Devices Required Additional Features That May Be UsedRequired Options Energy Efficiency Keeping Operators InformedSwift Emergency Response Easy Documentation for Regulatory ComplianceUnit Location Water TreatmentWater Pumps Remote CondenserModel Number Description Table GD-2. General data Ccaf compressor chiller General DataTable GD-1. General data Cgwf water-cooled chiller Scroll Liquid Chiller Cgwf Selection Example Compressor Chiller Ccaf Selection ExampleTable PD-1 Hz Cgwf performance data in English units PerformanceData Table PD-2 Hz Cgwf performance data in Metric units COPTable PD-3 Hz Cgwf performance data in English units Table PD-4 Hz Cgwf performance data in Metric units Table PD-7 Hz Ccaf performance data in English units Table PD-8 Hz Ccaf performance data in English units Table PD-9 Hz Ccaf performance data in Metric units Part Load Performance Adjustment Figure PAF-1. Ethylene glycol performance adjustment factorsTable PAF-2. Pressure drop correction factor Chart PD-1. Cgwf evaporator Chart PD-2. Cgwf condenser Electrical Data Connections Table E-1. Electrical data for Cgwf water-cooled chillersElectrical Data Connections Electrical Data Connections Field Layout Electrical Data Connections Field Layout Dimensional Cgwf 40-50 Ton Dimensional Data Ccaf 20-30 Ton Ccaf 40-60 Ton Table W-2. Weights, Ccaf compressor chillers WeightsTable W-1. Weights, Cgwf chillers Mechanical Specifications Starter Trane

CCAF, CGWF specifications

The Trane CGWF and CCAF series are notable advancements in the field of commercial air conditioning and heating solutions. Designed to provide efficient climate control, these units are favored for their reliability, energy efficiency, and innovative technologies.

The Trane CGWF series is characterized by its water-cooled chiller design, making it suitable for a variety of commercial applications. Its primary feature is the use of the eco-friendly refrigerant R-134a, which not only minimizes environmental impact but also complies with evolving regulations regarding refrigerants. The CGWF models are equipped with high-efficiency scroll compressors, which contribute to reduced energy consumption while ensuring optimal performance.

The Series also boasts a range of cooling capacities, making it adaptable to various building sizes and requirements. The intelligent control systems embedded within the CGWF units allow for precise monitoring and adjustment of temperature settings, contributing to stable indoor conditions. Additionally, these chillers feature a robust construction that enhances durability, ensuring long-life service in demanding environments.

On the other hand, the Trane CCAF series reflects an advanced approach to air handling. These units are built with focus on energy efficiency as well, featuring the latest in variable frequency drive (VFD) technology. VFDs enable the system to adjust motor speed according to load requirements, resulting in significant energy savings and lower operational costs. The CCAF series also incorporates advanced filtration options, which improve indoor air quality by ensuring that particulates and contaminants are effectively removed from the air.

A notable characteristic of the CCAF models is their modular design, allowing for easy installation and maintenance. The plug-and-play configuration simplifies the setup, accommodating various spaces without requiring extensive modifications. Furthermore, both the CGWF and CCAF series support connectivity with advanced building management systems, facilitating real-time monitoring and control through smart technology.

In summary, the Trane CGWF and CCAF units stand out for their exceptional efficiency, cutting-edge technology, and flexibility in application. Their design and features reflect a commitment to sustainability and innovation, making them a compelling choice for businesses looking to optimize their HVAC systems while meeting contemporary environmental standards. With Trane’s reputation for quality and reliability, these series are trusted solutions for commercial climate control needs.