Alto-Shaam 500-TH SERIES, 750-TH SERIES, 1000-TH SERIES manual ONE-STEP Cooking

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S M O K E R O P E R AT I O N

COOKING/SMOKING/HOLDING PROCEDURES — MANUAL OVENS

1 1 . R E H E AT I N G

A. Any overproduction must be removed from the oven, wrapped, quickly chilled, and refrigerated. Product can be removed from refrigeration and returned to the oven for reheating the next day.

B. Products must be reheated at a temperature range of 250°F to 275°F (121°C to 135°C). Refer to individual cooking instructions for the correct thermostat setting for the product being reheated.

C. Length of time necessary to reheat a product depends on the type of product and the quantity to be reheated. Time should be based on internal product temperature. Use a pocket thermometer to sense the internal product temperature of the reheated product. Follow local health (hygiene) regulations for the internal temperature required for reheated products.

United Sates food code requirements indicate cooked foods that have been cooled, followed by reheating for hot food holding, must be reheated to 165°F (74°C). The temperature of 165°F (74°C) must be maintained for a period of 15 seconds.

1 2 . S M O K I N G P R O C E D U R E O P T I O N S : Many of the procedures listed in the front section of this guide can be adapted to the Alto-Shaam Smoker.

1.Follow the load capacities for the 750 series ovens. Follow the cooking and holding temperatures and

2.times listed.

Set the Smoking Timer for the amount of smoke

3.flavor desired.

A.ONE-STEP COOKING:

After the cook timer cycles to the “OFF” position and the minimum number of hours in the HOLD cycle have elapsed, the product may remain ON HOLD until serving time.

B.TWO-STEP COOKING:

Remove product from the oven after the minimum number of hours in the HOLD cycle. Chill product quickly and prepare for refrigerated storage. Refrigerated product can be sauced and finished on a char-broiler, in a convection oven, a combination oven/steamer or in a salamander for a la carte service. This process takes between 8 and 15 minutes and insures a tender, juicy and fresh tasting product. When using cook/chill processing techniques, products have an extended storage life of 5 days which includes the day of preparation and the day of service.

CARE and CLEANING

1.Disconnect the oven from the power source.

2.Clean oven cavity, wire shelves and drip pan daily, at the end of each cook, smoke and hold cycle.

3.Refer to Care and Cleaning instructions in Section 3.

AT NO TIME SHOULD THE INTERIOR OR

EXTERIOR BE STEAM CLEANED, HOSED

DOWN, OR FLOODED WITH WATER OR

LIQUID SOLUTION OF ANY KIND. DO NOT

USE WATER JET TO CLEAN.

SEVERE DAMAGE OR ELECTRICAL HAZARD

COULD RESULT.

WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED.

SECTION 5 • LOW TEMPERATURE COOKING & SMOKING OPERATION

65.

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Contents LOW Temperature Cooki NG and Holding GUI Delines Prod uct Ind ex Oven Prehea tin g Ins tructio ns Beef Alto-Shaam Halo HeatLOW Temperat URE Cook ING Introduc Tion LO W TEM PE Ratu RE COO KI NG Facts Shrinkage Control and Cooking Time LO W TE MPE Rature CO OKI NG FactsLabor and Equipment Cost Reduction AN UA L C OO K & HO LD O VEN Optio NS & Acce Ssor IE S E R AT I O N Oven Char Acteristi CS OV EN COM Part ME NT Control Panel Ident if ICA Tion Cooking and Holding Procedures Manual Ovens Per iod. Thi s hol ding time requir ement Uni ted State s FDA foodRequires product s such as red meat to Remain in HO LD for a specif ied timeRehea Ting Phone 800 8.8 74 4 or CH EF OPE Rati NG TIP SCleaning and Preventive Maintenance Clean Daily Frozen Convenience Entrée Pans Cooking GuidelinesUp to 40 lb 18 kg Up to 100 lb 45 kg Beef BRI SKE TRoast To 4 roast s To 3 roasts Roasts To 8 roasts To 9 roasts18 x 13 x 18 x 26 x Beef Shor T RibsPR Eheat the Oven Short Rib s 10 to 12 oz. piece s Ful l-siz e sheet pan Full- size sheet panRoasts Beef Stri PL OI N140F 60C Plu s add 8 minute s for each add itiona l roastTo 4 roasts To 3 roasts COR NE D be EFCorned Bee f 9 to 12 lb 4 to 5 kg Or more hou rsHA MBU Rgers Roast Prim E RI BTo 6 hours Highly Recom mende dAn overn igh t cook and hold can be done with this cut PR IME RIB Speci AL36 lb 16 kg 100 lb 45 kg Opti onal RIB EYEBeef Round Roast To 2 roasts BEE F Round Cafet ER IA or STE AMS HIP40 to 49 lb 18 to 22 kg Roasts 6 to 8 hours 50 to 80 lb 23 to 36 kg Roasts To 12 hoursTenderloi ns TEN Derl OINFull Load to Rare 1 hour Hou rNot Recommended Sea son as desired and place directl y on wire shelvesVEA L LO PR Eheat the Oven Veal Loin, Trimme d 8 to 10 lb 4 to 5 kgLAM B, LEG Plac e directl y on wire shel ves18 x 13 x 1 on Shelv ES 18 x 26 x 1 on Shelves 2 hours Full Loa dGN 1/1 x 20mm GN 2/1 x 20mm To 8 hams HA M, FRE SHPreh EA T the OV EN Pork Fresh Ham 14 to 17 lb 6 to 8 kg To 4 hams To 3 hamsNone Place ham directly on wire she lves for coo kin gHAM, CU RED and SMO KED To 2 hoursPOR K Chop S Highl y Reco mmen ded POR K Loin12 x 20 x 2-1/2 12 x 20 x 2-1 /2 Seas on as desir ed and plac e in pansRoasts per pan Up to 40 lb 18 kg Up to 100 lb 45 kgOptiona l POR K RIB SHalf-si ze sheet pan Full-s ize she et pan 2 to 2 hou rs Full Load Proc Esse D Meats170F 77C 275F 135C Chick EN BreastsHalf-si ze sheet pans Ful l-siz e sheet pans Ful l-siz e sheet pan Full- size sheet pan 275 to 300F 135 to 149C2 to 3 hours Ful l Loa d 185F 85 CChick EN, WHO LE Foll OW Load Capacities for CHICKEN, Pieces & Halves Chic KEN , FR IED TWO -STE P ME ThodRock Cor nish Game Hens 12 oz 340 gram s eac h COR Nish HensCornish hens Ducks DUC K, WH OLEPR EH EAT the Oven Duck, Who le 4 to 5 lb 2 kg 300F 149CTurke y Turkeys Tur keys Turk EYTurke y Tur keys Turke y breasts Turke y breas ts Turkey breast s TU Rkey Brea STPR EH EAT the Oven Turkey Breast 10 to 15 lb 5 to 7 kg Turke y breasts Tur key brea sts Turkey breastsTurk ey roll s Turkey rolls Tur key rolls Turk EY RollTo 4 hou rs Full Load To 8 hoursFish , BAK ED 2 hou rs Full Load SAL MON ST Eaks28 to 32 salmon steaks Trou T 30 to 36 potatoes POT Atoes , BakedPreh EAT the Oven Potatoes, Bak ing 80 to 90 count 190F 88CTo 9 pie pla te Quic HE203mm to 229mm Rice Minu tes, 4 oz. ram ekins Up to 3 hou rs for 4 stea m pans BAK ED EGG Custar D2 hours Ful l Loa d SH EET CA KESpr ing- form pans Sprin g-form pans Spri ng-f orm pans CHE ESE CA KEMinutes to 2-3 hou rs depend ing on pan depth To 10 round4 qts 10 x 12 x 2-1/2 Froze N CON Venienc E EN TRÉ ESFoil half -siz e pans Hal f-siz e pans Foil half -siz e pans Half-si ze pansSER IES Froz EN POR TIO NED CON VEN IEN CE Entr ÉES00 SER I ES 30 to 45 minu tes 45 to 60 minut es Minute s PR EC OOK ED Froz EN FIN GER FO ODSAppr oxim atel y Per full -siz e sheet pan Appr oximatel y Per full -siz e sheet panTo 3 hours BRE Akfas T Sand WI CH ES , Fres H or PRE MAD EMinut es Non eApproximate pan capaci ty 24 cookies per full-size sheet pan Cook IESPR EH EAT the Oven Frozen Pre cooked Doughnuts Dough NUT S45 to 60 minutes Proofing Dough MIS CEL Lane OU S O K E R O P E R AT I O N Preheat Oven COOKING/SMOKING/HOLDING Procedures Manual OvensWith a minimal amount of smoking time is suggested ONE-STEP Cooking Smoked Beef Tongue Smoked Beef BrisketSmoked Fresh Hams Smoked Pork Ribs T H O L D T H E R M O S TAT 160F Smoked DuckSmoked Turkey N I M U M H O L D I N G T I M E R E Q U I R E D 1 hourWhole Smoked Salmon Smoked Fish FilletsN I M U M H O L D I N G T I M E R E Q U I R E D none Shrimp 16 to 20 count Smoked ShrimpCold Smoked Salmon O D H O L D I N G a n d S a N I TAT I O N General Holding Cabinet Operation HOT Foods Food Safety Guidelines Page CO OK /HO LD /SE RVE SYS TE MS

1000-TH SERIES, 500-TH SERIES, 750-TH SERIES specifications

Alto-Shaam is a well-respected name in the foodservice industry, known for its innovative cooking and holding technologies. Among its prominent offerings are the 750-TH Series, 500-TH Series, and 1000-TH Series, each designed to deliver high-quality food while enhancing operational efficiency.

The 750-TH Series is notable for its versatility and robust features. It utilizes Halo Heat technology, which provides gentle, uniform heat without the use of fans, ensuring that food retains its quality and flavor. This technology not only maintains the ideal serving temperature but also minimizes moisture loss, resulting in moist, delicious dishes. The 750-TH Series is designed for high volume preparation and holding, equipped with a large capacity that can handle multiple food pans simultaneously. With digital controls that allow for precise temperature adjustments, operators can easily customize settings to accommodate various menu items.

The 500-TH Series is designed for smaller operations that still demand high performance. This series maintains the same Halo Heat technology, ensuring that the quality of food is upheld while providing energy savings. Compact and efficient, the 500-TH Series is ideal for kitchens with limited space but high expectations. The intuitive control panel allows for easy monitoring of temperatures and times, making it user-friendly. Its sleek design also ensures that it seamlessly fits into any kitchen aesthetic while maintaining functionality.

The 1000-TH Series represents the pinnacle of Alto-Shaam’s technology, geared towards the most demanding commercial kitchens. With enhanced capacity and advanced features, it offers exceptional performance for large-scale operations. The 1000-TH Series also incorporates intelligent controls that provide real-time monitoring and alerts, allowing chefs to maintain optimal food quality with minimal supervision. The robust construction and efficient design make it a reliable option for high-volume cooking situations.

Overall, the 750-TH, 500-TH, and 1000-TH Series from Alto-Shaam embody the perfect blend of innovation, versatility, and efficiency. Each series features Halo Heat technology, user-friendly controls, and a focus on retaining food quality, making them essential tools in any foodservice operation. Whether you are running a small café or a large-scale restaurant, Alto-Shaam's solutions are designed to elevate your cooking and holding processes, ensuring that every dish served is of the highest standard.
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