Multiquip operation manual MVH-304DSB-TROUBLESHOOTING

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MVH-304DSB—TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Compactor Troubleshooting (Table 9) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 9. TROUBLESHOOTING COMPACTOR

SYMPTOM

POSSIBLE CAUSE

SOLUTION

 

 

 

 

Clutch slips?

Adjust or replace clutch.

 

 

 

 

V-belt slips?

Adjust or replace V-belt.

 

 

 

 

Excessive Oil in vibrator?

Fill to correct level..

 

 

 

Travel speed low and vibration weak.

 

Check vibrator assembly for any worn or

Trouble in vibrator internals?

defective parts, replace any defective

 

 

 

parts.

 

 

 

 

Aeration in hydraulic oil for for travel

Purge air in hydraulic oil. (Bleed plug)

 

reversing syste.?

 

 

 

 

 

 

Engine speed incorrect?

Set engine speed to correct RPM.

 

 

 

 

Travel reversing system inoperative.?

Check entire travel system.

 

 

 

 

Reversing lever installation correct?

Clean installation of reversing lever.

 

 

 

 

Broken or defective oil hose?

Replace oil hose.

 

 

 

Travels forward or backward but unable

Aeration in hydraulic oil for for travel

Purge air in hydraulic oil. (Bleed plug)

to switch direction.

reversing syste.?

 

 

 

 

Excessive oil in reversing system?

Fill to correct level..

 

 

 

 

Selector valve clogged with trash?

Clean selector valve.

 

 

 

 

Cylinder piston bearing failure?

Check piston bearing in cylinder for

 

leakage at USH packing.

 

 

 

 

 

 

V-belt dis-engaged or slips?

Engage V-belt, adjust or replace.

 

 

 

 

Clutch slips?

Adjust clutch, replace if necessary.

Does not travel in forward or reverse.

 

 

Pump input shat key or adapter key-way

Replace input shatkey or adapter key-way

 

damaged?

 

 

 

 

 

 

Cylinder piston bearing failure?

Check piston bearing in cylinder for

 

leakage at USH packing.

 

 

 

 

 

Reversing lever operating resistance

Excessive hydraulic oil?

Fill to correct level.

great.

 

 

 

 

 

MQ-MIKASA MVH-304DSB PLATE COMPACTOR — PARTS & OPERATION MANUAL — REV. #2 (11/16/05) — PAGE 25

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Contents Reversible Plate Compactor Model MVH-304DSB Page Heres HOW to GET Help Table of Contents UPS Ground Service at no charge for freight Parts Ordering ProceduresMVH-304DSB Safety Message Alert Symbols MVH-304DSB Safety Message Alert Symbols MVH-304DSB Rules for Safe Operation General SafetyTransporting Loading and Unloading CraneEmergencies MVH-304DSB Operation and Safety Decals L100EE-DEVMK3 YanmarMVH-304DSB Reversible Plate Compactor Dimensions MVH-304DSB DimensionsVibratory Plates Plate CompactorReversibleVibratory Plates Frequency/SpeedMVH-304DSB- Plate Compactor Components MVH-304DSB- Engine Components Before Starting MVH-304DSB PRE-INSPECTIONChecking Engine Oil Level Checking The FuelMVH-304DSB Operation Adjusting Handle HeightElectric Start Recoil Start MVH-304DSB-OPERATIONMVH-304DSB-OPERATION Inspection and Maintenance Service Tables MVH-304DSB MaintenanceDaily Service Reinstalling the V-belt Engine Oil ReplacementAir Filter Checking ClutchVibrator Oil Level Check MVH-304DSB-MAINTENANCEReplacing Hydraulic Oil Troubleshooting Battery MaintenanceEngine Troubleshooting MVH-304DSB-TROUBLESHOOTINGMVH-304DSB-TROUBLESHOOTING Items Found In the Items Number Column Items Found In the Remarks ColumnMVH-304W/YANMAR Diesel Engine Suggested Spare PartsDecals MVH-304DSB DecalsFull Throttle Decal Ignition System DecalFORWARD/REVERSE Decal Multiquip Logo DecalVibrating Plate Assy MVH-304DSBVIBRATING Plate AssyMVH-304DSB Vibrating Plateassy MVH-304DSB Base and Engine Assy MVH-304DS B Base and Engine Assy MVH-304DSB Base and Engine Assy Socket Head Bolt 8X16 T Pump CoverGuard PIE NUT M10Vibrator Assy MVH-304DSB -VIBRATOR AssyWasher M14 Vibrating CaseRotary SHAFT, Drive ADAPTER, PumpMVH-304DSB -VIBRATOR Assy PISTON, 22.4D Stop Ring S-10Packing USH-22.4X30X5 Stop Ring R-26Hydraulic System Assy MVH-304DSB Hydraulic System AssyOIL Hose 1100L OIL Hose 1300LOIL Hose 730L OIL Hose 1050LControl Handle Assy MVH-304DSB Control Handle AssyHandle Bracket R Handle Bracket LRubber Coupling Rubber PlateControl Assy MVH-304DSB Control AssyThrust Washer 20-36-1.5T Bolt 8X15 TClevis /MVH-400 Bolt 8X50 TCylinder Block Assy Yanmar L100EE-DEVMK3 Cylinder Block AssyBolt M10X 12 Plated COVER, StarterSTUD, Cylinder Head GASKET, Cylinder Head CMPCylinder Head and Cover Assy Cylinder Head SCREW, Valve AdjustVALVE, Suction VALVE, ExhaustMuffler Assy Yanmar L100EE-DEVMK3 Muffler AssyCOVER, Muffler MufflerBOLT, M 8 X 16 Plated STUD, M 8 X 18 PlatedAIR Cleaner Assy Yanmar L100EE-DEVMK3 AIR Cleaner AssyCOVER, AIR Cleaner GASKET, AIR CleanerCASE, AIR Cleaner Washer M 8, SealCRANKSHAFT, Piston and Camshaft Assy Yanmar L100EE-DEVMK3 CRANKSHAFT, Piston & Camshaft AssyTappet Camshaft ASSY., DTAPPET, F.O ROD, PushLUB. OIL Pump and Governor Assy Pump ASSY. LUB. OIL BOLT, AdjustingCOVER, LUB. OIL Pump BOLT, M 6 X 14, TappingCooling and Starting Device Assy RUBBER, Seal CoverGrommet CASE, FAN SilverFuel Injection Pump Assy Yanmar L100EE-DEVMK3 Fuel Injection Pump AssyValve ASSY., Delivery BODY, F.I. PumpSPRING, Delivery Valve HOLDER, F. I. P. DeliveryFuel Tank and Fuel Pipe Assy Yanmar L100EE-DEVMK3 Fueltank and Fuel Line Assy Starting Motor and Dynamo Assy SWITCH, Magnet Housing ASSY. GearWIRE, Lead Harness C, WireTOOL, Label and Gasket SET Assy LABEL, Yanmar LABEL, AIR CooledLABEL, Caution LabelEffective October 1, 2002 Terms and Conditions of Sale Parts Page WWWmultiquip.com

MVH-304DSB specifications

The Multiquip MVH-304DSB is a versatile and robust dual drum vibratory roller, designed to meet the demands of various construction and landscaping projects. This machine is renowned for its efficiency in compacting asphalt, soil, and gravel, making it an essential tool for contractors and engineers alike.

One of the standout features of the MVH-304DSB is its high-performance diesel engine, which provides ample power while ensuring fuel efficiency. The engine is not only dependable but also meets stringent emission standards, showcasing Multiquip’s commitment to environmentally friendly solutions. With a rated output, the machine can easily handle even the most demanding compaction tasks.

The design of the MVH-304DSB is characterized by its dual drum configuration, which enhances stability and control during operation. Each drum is independently driven, offering excellent maneuverability in tight spaces and around obstacles. The rollers are constructed from high-quality steel, ensuring durability and long operational life. Additionally, the machine features a smooth surface roller design, which provides even compaction without damaging the material.

The MVH-304DSB is equipped with advanced vibratory technology that optimizes compaction performance. The adjustable vibration frequency allows the operator to fine-tune the compaction for different materials, ensuring maximum efficiency. This feature is essential for achieving the desired compaction density and ultimately contributes to the longevity and stability of the surface being compacted.

Operator comfort and safety are priorities in the design of the MVH-304DSB. The machine boasts a spacious operator’s platform with ergonomic controls that enhance productivity. Visibility is also a key consideration, with strategically placed windows and low-profile design that ensure the operator has an unobstructed view of the work area.

In terms of maintenance, the MVH-304DSB is designed for easy access to critical components, simplifying routine checks and servicing. This not only reduces downtime but also extends the lifespan of the roller.

Overall, the Multiquip MVH-304DSB stands out in the marketplace for its combination of power, efficiency, and user-friendly features, making it an excellent choice for those looking to enhance their compaction capabilities on site. Its innovative technologies and robust construction ensure that it remains a reliable workhorse for any construction project.